Plastic Pipes Conference Association # 2021 Amsterdam
John M. Kurdziel
The use of recycled plastics in high density corrugated polyethylene pipe for storm sewers, highway culverts and general land drainage applications has now been widely accepted by municipalities and transportation agencies. This acceptance has made it possible to convert what was once considered a single use plastic product to a long-term infrastructure sustainable application. Possibly the last practical utilization of recycled plastics in infrastructure is their use in sanitary sewers. These installations have substantially higher requirements due to their depth of fill, higher effluent temperatures and the chemical content of the effluent. The balance between structural engineering design and long-term stress crack resistance creates a unique problem that must be carefully evaluated. This paper discusses these conflicting considerations and provides the means of adequately addressing them. It also discusses the ultimate limitations of recycled plastics as the internal pressures increase resulting in design conditions that negate their use. For although a short-term surge pressure can be accommodated with appropriate design requirements, a sustained pressure may ultimately result in a facility failing. This condition would be especially acute for any low head or pressure pipe applications.
Related papers
Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger
Since the introduction of polyolefins for pressure pipes, continuous improvements have been made to meet ever-higher demands on their performance and to expand their application window beyond their original scope, mostly based on new resin formulations. Today, we also continue to push the limit to provide better...
Author(s) : Drew Mueller, Peter Dyke
HDPE Pipe holds a dominant position in several markets in North America: natural gas distribution, oil patch, mining, landfill and geothermal. So why are polyethylene’s municipal water and wastewater market shares so much lower than these other industries? How has the polyethylene industry been successful in growing...
Author(s) : Derek Muckle
A technical program has been undertaken to provide evidence on the suitability of polyethylene pipe and fitting systems for the distribution of hydrogen fuel gas. The underlying principle has been to evaluate material in the form of a pipe and to consider the performance of the pipe and of the welded jointing systems...
Author(s) : Lei Wang, Guozhi Xu, Qiaoping Qiu, Weihua Lu, Yanwang Han
PP-R (random copolymerized polypropylene) has been widely used in hot and cold water systems. However, the standard PP-R pipes have the disadvantages of a large high-temperature thermal expansion coefficient, an insufficient notched impact strength, and a low temperature and pressure resistance. In this paper, a new...
Author(s) : Ilija Radeljic, Ebbe Smith
HDPE pipe can be relatively easily scratched during the manipulation on the site, which is especially true for the marine pipelines. Installing the scratched marine pipe with the S bend method presents a risk and repair methods are usually performed. Currently, there is no standard defining the repair procedure, in...
Author(s) : Daniel Currence, Michael Plumier
Over a ten-year period, the North American corrugated plastic pipe industry successfully demonstrated that post-consumer and post-industrial recycled materials could be responsibly incorporated into corrugated pipes used for drainage applications. Prior to this work, the material standards were established for ...
Author(s) : Dominique GUEUGNAUT, Pascal AUSSANT, Romuald BOUAFFRE, Myriam BECHROURI
Concerns regarding the environment and sustainable development have revived interest in the reprocessing and re-use of polymer materials from manufactured objects that have reached the end of their operating life. Within this framework, formal professional agreements have been put in place at global level under the...
Author(s) : Paul J. Freudenthaler, Joerg Fischer, Mathias Eder, Reinhold W. Lang
For controlled water disinfection, typically chlorine is used and preliminary studies demonstrate its aging and crack growth acceleration effects on polyolefin pipe materials [1, 2]. Although the use of recycled plastics is not prohibited in some ISO standards for polyolefin piping systems [3–5], only small amounts...
Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Buc Slay
The effects of liquid hydrocarbons on long term strength of pipe grade thermoplastic resins is an important consideration when designing pressure pipe for use in the oil and gas industry. There is an extensive body of work going back several decades descri bing these effects for pipe grade polyethylenes, and all...
Author(s) : Ernst van der Stok
For PE 100-RC, two tests are still under development for pipes: the point load test (PLT) and the accelerated notch pipe test (aNPT). The PLT was developed by a project group consisting of manufacturers and end users. The PLT determines the resistance to point loads as they can occur in practice. An earlier study...
Author(s) : S. Nestelberger, J. Cheng
The Point Load Test (PLT) [ 1, 2] was designed to simulate the SCG (slow crack growth) failure initiated by a rock pressing into the exterior wall of a polymer pipe. Today’s PE materials sustain long PLT testing times, due to its high SCG resistance design. Consequently, an accelerated “PLT+” with the support...
Author(s) : Amster Howard
Flowable fill is used for many applications, but mainly for pipe trench embedment and backfill. There are three ways that using flowable fill can be kind to the environment. Because flowable fill is self-leveling and has a strength greater than the native soil, the trench cross section can be minimized. This means...
Author(s) : Gerald Pinter, Johannes Wiener, Florian Arbeiter, Abhishek Tiwari, Otmar Kolednik
For pipe applications, catastrophic failure due to crack growth has to be prevented by all means. Techniques to develop new and even tougher pipe materials are explored in this contribution. The aim is to create a multi-layer architecture, that exhibits high toughness as well as damage tolerance towards sharp notches....
Author(s) : Christian Schalich
Plastic pipes for infrastructure and building applications are precisely specified with regards to wall thickness and diameter. Pipe manufacturers use different measuring methods in order to ensure the required dimensional accuracy and maintain a constant high quality. This paper introduces a measuring system based on...
Author(s) : Eng. Grigorios Vigellis, Eng. Mohamed Hageb
Continuous development and innovation in the production of plastic pipes made by high density polyethylene (HDPE) has enabled the industry to produce much larger diameter systems than ever believed possible. The enablers for production of such large plastic pipes are three main pillars: continuous innovation...
Author(s) : Suleyman Deveci, Nisha Preschilla, Sulistiyanto Nugroho, Birkan Eryigit
Carbon black (CB) has been used as a perfect and the cheapest solution to prevent photo degradation of polyethylene against UV light exposure. The effect of carbon black on the mechanical properties of polyethylene pipes was studied extensively, but only on well dispersed and distributed carbon black...
Author(s) : White G. Jee, Wes Long, Marcello Russo
In 2018, the North American HDPE pressure pipe market experienced unprecedented demand and growth especially in the region of the Permian basin in west Texas. 1 As aninnovative means of increasing HDPE pipe supply in this region, the first modular mobile extrusion plant was moved to Pecos, TX. Using custom designed...
Author(s) : Lukas Travnicek, Pavel Hutar, Jan Poduska, Andreas Frank, Florian Arbeiter, Jaroslav Kucera, Jiri Sadilek, Gerald Pinter, Lubos Nahlik
The application of recycled material in pressure piping systems has been considered lately – it was suggested, that the recycled polyethylene could be used as a part of a multilayer pipe together with virgin material. This type of pressure pipes is not availableon the market yet, so their properties can be only...
Author(s) : Gisbert Rieß, Katrin Berger, Anna Kaltenegger-Uray, Florian Arbeiter
The effect of electron-beam and silane crosslink of polyethylene on the resulting permeation characteristics was investigated. Polyethylene sheets were processed and crosslinked by irradiation with high energy electrons and by grafting and subsequent hydrolysis of organosilanes during a reactive extrusion process. The...
Author(s) : Yoshikatsu NISHIDA, Yukihisa YAMADA, Masaya IWASAKI, Masaru TOMOBE, Yuichi KOUGA
By using polyethylene as the main material for this fire extinguishing device pipe, a resin-made fire extinguishing device is developed that is maintenance-free for eight years and can cope with the abnormal heat generation of lithium ion batteries. In order to prevent the internal extinguishant from permeating and...