Plastic Pipes Conference Association # 2021 Amsterdam
James F. Mason, Akshay Ponda, Hermann van Laak, Buc Slay
The effects of liquid hydrocarbons on long term strength of pipe grade thermoplastic resins is an important consideration when designing pressure pipe for use in the oil and gas industry. There is an extensive body of work going back several decades descri bing these effects for pipe grade polyethylenes, and all the relevant pressure pipe design standards specify a fluid service factor of 0.5 to derate for loss of strength in liquid hydrocarbon service. There is a long history of safe and reliable use of pol yethylene pressure pipes using those conservative design standards.
Since polyamide-12 (PA12) pressure pipe has become approved for use in natural gas distribution pipelines, interest in its use in liquid hydrocarbon service for oil and gas gathering has accelerated for applications outside the normal pressure and temperatureuse range of polyethylene. The typical range of interest for PA12 pipe in oil and gas production applications is 40° C to 80° C (140° F to 176° F), using pipes up to 10-inch (250 mm) diameter at pressures to 350 psig (24 MPa). Pipe design is by the same equations as used for polyethylene pipe, so the fluid service factor for PA12 pipe is needed to complete the design and calculate wall thickness.
The practical aspect of doing elevated temperature, long-term hydrostatic strength testing using liquid hydrocarbons as the pressurizing medium is complex. A method and apparatus were developed to determine the effects of any liquid service environment at elevated temperatures on the long-term creep characteristics of tensile bars. Injection molded tensile bars were conditioned to saturation in water or in liquid hydrocarbons, then subjected to long term tensile loading to rupture in the same fluid. The stress regression analysis method of ASTM D2837 was used to analyze the data which extended beyond 6000 hours in both environments at 60°C (140° F). Comparing the long-term strength in each environment permits calculation of a service factor for use in hydrocarbon service. This paper describes the experimental equipment, test protocol, stress regression analytical method, and the experimentally-derived service factor for PA12 in liquid hydrocarbon service.
Related papers
Author(s) : Ajay Taraiya, Peter Degenhart, Mark Boerakker
In PPXX, a technology was presented for the first time that could bi-axially orient polyolefin pipes. With this technology, it is possible to prepare pipes that have a performance far beyond the standard ones. One approach to achieving this performance is via a continuous in-line process. To optimize the in-line...
Author(s) : Olivera Bilic, Vivek Rohatgi, Brody Peterson, David Hukill
Demand for conduit pipe is expected to surge globally due to rapid industrialization and urbanization in residential and commercial sectors. Just in the U.S., according to Market Research analysis, expected growth of the plastic conduit pipe market is at a CAGR of more than 5% over the next ten years. In response to...
Author(s) : Yi Zhong, Qianshi Ma, Haihua Yu
BSTRACT The residential district adopts central heating for low temperature radiators system. Due to the disrepair of the secondary heating pipe network that pipe from heat exchange station to user entrance, the running, leaking, dripping and leakage are serious, and the accidents occur frequently. The heat...
Author(s) : Robin Bresser, Ilari Aho, Shima Holder, Tijana Duric, Kaisa Suvilampi
Through innovation and experience, PEX pipe solutions have been enabling comfortable heating and safe plumbing with a successful 50-year track record. They are an important facilitator of the green energy transition and the ambitious climate targets of, for example, the European Union (EU) Green Deal by enabling...
Author(s) : Amster Howard
This paper explores the use of a composite soil stiffness as a valuable design tool to consider when a pipeline traverses through poor soil conditions. Thermoplastic pipe are flexible pipe and require good soil support at the sides of the pipe to minimize deflection. However, sometimes the trench walls are weak soils...
Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Tobias Bauer
The long-term strength of unplasticized polyamide 12 (PA-U12) has been characterized using standard methods for plastic pressure pipe during the qualification process for use in buried piping systems for natural gas delivery operating at low ambient temperatures, usually less than 20 to 30°C at pressures...
Author(s) : Dr. Michael Pluimer, Sara Stone
The Notched Constant Ligament Stress test (NCLS test, ASTM F2136)[1] is a test method that measures the slow crack growth in High Density Polyethylene. The NCLS test requires a notch on all test specimens to act as a stress concentration at that point so crack propagation can be easily predicted and studied. In...
Author(s) : Sunwoong Choi, Robert Stakenborghs , Pyeongan Lee, Byoungho Choi
This work developed a hydro-axial tension (HAT) test as a whole pipe axial tensile test and applied to evaluate the polyethylene (PE) pipe and fusion joints containing various flaws. HAT test was designed to utilize hydrostatic pressure to cause axial tension in pipes. The experimental and numerical analysis was...
Author(s) : Norbert Jansen
A practical requirement of temperature resistance of minimum 50 years at 70°C was established for the extra high voltage (EHV) corridor projects in Germany. Experts have debated what tests are best suited to prove the suitability of a pipe resin for cable protection pipes which may be installed hastily and under...
Author(s) : Jacob John, Suresh Shenoy, Patrik Roseen
Cross-linked polyethylene (PEX) pipes continue to gain popularity in plumbing and indoor climate applications around the globe. This study focuses on increasing the sustainability of PEX pipes by utilizing recycled PEX and production waste streams into PEX production. Different methods available for recycling and the...
Author(s) : Aisha Khaleel, Suleyman Deveci, Sulistiyanto Nugroho, Fatima AlHameli
The use of polyethylene pipes in transportation networks of pressurized water and gas have shown superb performance over the history. High density, high-molecular-weight, and bi-modal polyethylene materials, known as PE80, PE100 and PE100RC, have successfully served the market for many years in standard applications....
Author(s) : Jessica Hinczica, Mario Messiha, Florian Arbeiter, Gerald Pinter
In Europe, only 1.8 million tons of recycled material is processed in new products within the building and construction sector [1]. Recyclates and blends of recyclates with virgin materials are already used for different products in the plastic pipe industry, such as cable trays, or storm water management...
Author(s) : Jiyong Park, JaeHyuck Han, YoungGu Kim, Eunjin Park
This study investigates the influence of various parameters on polymer design to determine the slow crack growth. HDPE(High Density Polyethylene) materials with different molecular weight distribution and comonomer content for PE100-RC pipe were investigated with cracked round bar test. The cracked round bar test...
Author(s) : Michael Pluimer, Christian Herrild, Patrick Vibien
With enhanced interest in a circular economy and the potential use of recycled HDPE within HDPE conduit, a research project was undertaken to investigate the necessary technical requirements when using recycled HDPE. High Density Polyethylene (HDPE) conduit is a durable product designed to protect cables...
Author(s) : Mitsuaki TOKIYOSHI, Yutaka SAWADA, Yasuhiko OTSUKI, Kensei INOUE, Takashi KURIYAMA, Toshinori KAWABATA
Polyethylene reinforced with short glass fibres (PE-sGF) pipe, manufactured by combining short fiber glass (sGF) with PE100 as a reinforcing material, has a higher pipe rigidity in the pipe circumferential direction than that of PE100 because of the reinforcing effect of the reinforcing material and a performance...
Author(s) : Kevin White, Shad Sargand
The current standard of practice for the installation of agricultural mains is in accordance with ASTM F449, Standard Practice for Subsurface Installation of Corrugated Polyethylene Pipe for Agricultural Drainage or Water Table Control. ASTM F449 has several limitations. Currently, the allowable maximum height of...
Author(s) : Carine Lacroix, Philippe Louvel, Danielle Mark, Dominique Gueugnaut
A test program was carried out on two Polyamide resins, Polyamide 11 (PA11) and Polyamide 12 (PA12), both certified for gas networks. Polyamide’s advantage lies in its implementation, similar to that of polyethylene, and its properties allowing it to operate at up to 18 bar for gas, all other conditions being equal....
Author(s) : Chantz Denowh, Robert Stakenborghs, Liang Yu
The use of spoolable reinforced thermoplastic pipe (RTP) technologies in the onshore oil and gas industry has expanded significantly over the past decade. It is anticipated that interest will only continue to grow as oil and gas operators transition to transporting alternative fuels such as hydrogen and carbon...
Author(s) : Amster Howard
This paper focuses on the confusing plethora of choices that a design engineer in the United States faces when selecting installation instructions for buried pressure thermoplastic pipelines. For polyethylene pipe, the decision is between AWWA Manual M55, ASTM D2774, ASTM F1668, the PPI Handbook, MAB-3, PE Field...
Author(s) : Chris Greggs
Much has been done to improve the quality and efficiency of HDPE pipe installations over the years. Now, a totally new concept for fusion where the machine meets the pipe where it lays to improve worksite safety, boost jobsite efficiency, and minimize the amount of time spent between fusions has been developed. This...
Members of the Association
