Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


CLOSING THE LOOP FOR PEX PIPE IN PRACTICE THROUGH ADVANCED RECYCLING

 

Plastic Pipes Conference Association # 2023 Lake Buena Vista

Robin Bresser, Ilari Aho, Shima Holder, Tijana Duric, Kaisa Suvilampi

Through innovation and experience, PEX pipe solutions have been enabling comfortable heating and safe plumbing with a successful 50-year track record. They are an important facilitator of the green energy transition and the ambitious climate targets of, for example, the European Union (EU) Green Deal by enabling energy efficient plumbing and heating solutions. Furthermore, crosslinking increases temperature resistance, mechanical robustness and resilience to environmental influences and thereby ensures a long and trouble-free life span. To enable true circularity, however, closing the loop with production and construction-site wastes, as well as, in future end-of-life demolition waste needs to be addressed. Sustainability principles for circularity are based on the waste hierarchy(1) of firstly reduction and reuse, secondly mechanical recycling and thirdly, advanced (chemical) recycling. The reduction and reuse for PEX has been maximized through the crosslinking of the pipes which optimizes wall thickness (reduce) as well as lifetime (reuse). Mechanical recycling is the first recycling option, but its recyclate use is limited to certain down-cycled applications. Advanced (chemical) recycling can close the loop with non-mechanically recycled PEX waste to produce a high quality, drinking water safe PEX pipe system with the same quality as virgin plastic.

In practice, this third waste hierarchy option of advanced (chemical) recycling requires close co-operation and co-ordination along the whole value chain. This paper explores how four experienced companies have worked together to successfully recycle PE-X waste pipes back into high quality PEX pipe systems. The learnings of this circularity project are presented in order to stimulate transparency and constructive discussion on the environmental benefits of closing the loop for PEX pipes. While the initial pilot project used small diameter (17 x 2.0 mm) production scrap, broadening the pool to job-site waste, and finally including pipes at the end of their life will continue to be an exciting subject where value chain cooperation is essential and strong complementary synergies for the green transition of the construction sector can be achieved.

Related keywords : Circular, Closing the loop, PEX, Waste, Advanced recycling, Value chain cooperation, Chemical recycling.
Please note that the whole article content is available on PPCA website only :

Related papers

2023 Lake Buena Vista : A HOLISTIC ENVIRONMENTAL FOOTPRINT ASSESSMENT OF THE EUROPEAN PLASTIC PIPE BUSINESS

Author(s) : Ludo Debever , Peter Sejersen

The Circular Plastics Alliance is an initiative under the European Strategy for Plastics. TEPPFA is one of more than 300 signatures for the Alliance. We thereby committed to a significant contribution to boosting the EU market for recycled plastics to 10 million tonnes by 2025. Moreover, one of the must win battles...

2023 Lake Buena Vista : COMMITMENT TO SUSTAINABILITY IN STRUCTURED-WALL PVC-U PIPES FOR SEWERAGE. “CIRCULAR CERTIFICATION” FOR “CIRCULAR PRODUCTS”

Author(s) : Ricardo Pascual

Social awareness with aspects related to the conservation of the environment and sustainability, the acceptance by citizens of the need to reduce consumption, reuse products, repair as far as possible and, fundamentally, the action of recycling at the end of its life, facilitates the availability of recycled plastics...

2023 Lake Buena Vista : DESIGN OF UNPLASTICIZED POLYAMIDE 12 OILFIELD LINE PIPE BASED ON PUBLISHED REGRESSION CURVES AND ASTM F3524

Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Tobias Bauer

The long-term strength of unplasticized polyamide 12 (PA-U12) has been characterized using standard methods for plastic pressure pipe during the qualification process for use in buried piping systems for natural gas delivery operating at low ambient temperatures, usually less than 20 to 30°C at pressures...

2023 Lake Buena Vista : DRIVING TOWARDS A CIRCULAR ECONOMYEVALUATION OF PEX RECYCLING

Author(s) : Jacob John, Suresh Shenoy, Patrik Roseen

Cross-linked polyethylene (PEX) pipes continue to gain popularity in plumbing and indoor climate applications around the globe. This study focuses on increasing the sustainability of PEX pipes by utilizing recycled PEX and production waste streams into PEX production. Different methods available for recycling and the...

2023 Lake Buena Vista : ENHANCING RECYCLED MATERIALS THROUGH COMPATIBILIZATION TECHNOLOGIES TO ENABLE HIGH PERFORMANCE

Author(s) : Jie Wu, Yushan Hu, Todd Hogan

Recycling of plastic materials is key to demonstrating that these high value materials are much more than a waste stream and a key component of a sustainable future. The plastic pipe market effectively utilizes in-plant recycle systems where standards and codes allow processors to recapture the value of these...

2023 Lake Buena Vista : ESTABLISHING REQUIREMENTS FOR RECYCLED HDPE IN HDPE CONDUIT

Author(s) : Michael Pluimer, Christian Herrild, Patrick Vibien

With enhanced interest in a circular economy and the potential use of recycled HDPE within HDPE conduit, a research project was undertaken to investigate the necessary technical requirements when using recycled HDPE. High Density Polyethylene (HDPE) conduit is a durable product designed to protect cables...

2023 Lake Buena Vista : FROM FISHING NETS TO PLASTIC PIPES: NEW CHALLENGES FOR RECYCLED POLYETHYLENE FLOWS IN A CIRCULAR ECONOMY

Author(s) : Rafael A. García-Muñoz, Rafael Juan, Mónica de la Cruz, Beatriz Paredes, Carlos Domínguez

Plastics are widely used in various industries, resulting in the generation of significant amounts of plastic waste, which causes environmental and economic problems. Although mechanical recycling is the most commonly employed technology, the resulting recyclates often suffer from degradation and contamination. This...

2023 Lake Buena Vista : HOW AN INDUSTRY LEAD PVC PLASTIC PIPES RECYCLING SCHEME CAN CHANGE PERCEPTIONS, EDUCATE, AND PROVIDE VALUABLE INSIGHTS FOR A MORE SUSTAINABLE SOLUTION

Author(s) : Cindy Bray

For over two decades, the plastics pipe industry in Australia has aimed to recycle the maximum amount of usable plastic pipe and other suitable materials into new plastic pipes through programs such as take-back schemes and providing collection facilities on manufacturing sites. In Australia long-term sustainability...

2023 Lake Buena Vista : IMPROVING MECHANICAL SORTING OF POST-CONSUMER PLASTIC WASTE TO ACHIEVE CIRCULAR USE OF PLASTIC PIPES

Author(s) : Márton Bredács, Jutta Geier, Mario Messiha, Gernot Oreski, Gerald Koinig, Raphael Horvath, Szilveszter Gergely, Gerald Pinter

In 2020, the global plastics production was 367 million tons. In Europe 20 % was used in the building and construction sector to manufacture in significant proportion polyethylene (PE) and polypropylene (PP) pipes [1]. To increase the current 30 % recycling rate, it is crucial to improve the quality of recyclates and...

2023 Lake Buena Vista : LIFECYCLE COST BENEFITS OF PVC-U PIPES IN EUROPE

Author(s) : A. Marangoni

The competitiveness of plastic pipes vs. non plastic pipes for water and sewer networks relies on both a superior performance to cost ratio and environmental benefits that can be offered to the utility industry, across the whole lifecycle of these networks. In order to help the European pipe network owners in...

2023 Lake Buena Vista : MEETING THE EUROPEAN NORDIC QUALITY REQUIREMENTS FOR PVC PIPES WITH RECYCLED MATERIAL

Author(s) : Tobias Johnsen

To ensure the highest possible quality of plastic pipes for the Nordic market, the Nordic Poly Mark currently only allows virgin material or own reprocessed material. In order to accelerate the circular plastic pipe economy in the Nordics, a partnership between a PVC pipe waste collection system, a PVC pipe producer...

2023 Lake Buena Vista : PLASTIC PIPES FOR SAFE AND RELIABLE TRANSPORTATION OF CHEMICALS

Author(s) : Karin Jacobson, Daniel Ejdeholm

Plastic pipes often have much better corrosion resistance than metallic pipes and have, in addition, the benefits of low weight and flexibility. Thanks to this, they are often used to convey chemicals. There is, however, still a large potential for a much more extensive use of plastic pipes for this application. The...

2023 Lake Buena Vista : RECYCLING COMMITMENT OF THE EUROPEAN PLASTIC PIPE INDUSTRY

Author(s) : Ludo Debever, Peter Sejersen

The Circular Economy Action Plan is a major building block of Europe’s Green Deal, the European Climate Change strategy. It has far-reaching consequences for the entire EU industrial fabric and its business models. The EU’s transition from a linear to a circular economy aims to reduce on natural resources and pave...

2023 Lake Buena Vista : VINYLPLUS 2030 COMMITMENTS FOR PVC PIPES

Author(s) : Vincent W. Stone

VinylPlus 2030 is the 10-year voluntary Commitment of the European PVC industry to Sustainable Development launched in June 2021. With its renewed Commitment, VinylPlus aims to contribute proactively to addressing the global sustainability challenges and priorities. Building upon a track record of 20+ years of...

2021 Amsterdam : A COST BENEFIT ANALYSIS OF PVC PIPES RECYCLING

Author(s) : A. Marangoni

The quality of infrastructures is a key driver for maximizing the performance of the utilities networks and minimizing the environmental impacts associated with their operation. The water and sewer pipes are key network elements to guarantee a satisfactory service to the citizens. Their end-of-life management is an...

2021 Amsterdam : EXPERIMENTAL DETERMINATION OF THE EFFECTS OF LIQUID HYDROCARBONS ON THE LONG-TERM CREEP RUPTURE PROPERTIES OF PRESSURE PIPE GRADE UNPLASTICIZED POLYAMIDE-12

Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Buc Slay

The effects of liquid hydrocarbons on long term strength of pipe grade thermoplastic resins is an important consideration when designing pressure pipe for use in the oil and gas industry. There is an extensive body of work going back several decades descri bing these effects for pipe grade polyethylenes, and all...

2021 Amsterdam : PRESSURE PIPELINE MADE OF HDPE – DETERMINATION OF REMAINING LIFETIME AFTER 47 YEARS OF OPERATION IN LAKE OSSIACH (CARINTHIA, AUSTRIA)

Author(s) : Ulrich Schulte, Dr. -Ing. Joachim Hessel

In order to protect the Austrian lakes effectively against the discharge of effluent, a 13 km long pressure pipeline made of high density polyethylene was laid on the bottom of Lake Ossiach back in 1971. The DN355 to DN200 pipes were produced from a first generation HDPE-compound. The classification would have been...

2021 Amsterdam : RECYCLING COMMITMENT OF THE EUROPEAN PLASTIC PIPE INDUSTRY

Author(s) : Ludo Debever, Peter Sejersen

The European Plastics Strategy is a priority for the European Union. Recycling more post- consumer plastics (PCRs) is paramount. That is why the Circular Plastics Alliance has been established. The alliance gathers public and private stakeholders in the plastics value chains to promote voluntary actions and...

2021 Amsterdam : SLOW CRACK GROWTH RESISTANCE OF REPROCESSED PVC

Author(s) : Andreas Frank, Mario Messiha, Günter Dreiling, Norbert Schuler, Jens-Martin Storheil, Erwin Mayrbäurl, Stuart Ramella, Frank Krause, Rudi Berning, Philippe Gabriëls, Alpay Aydemir, Thomas Koch, Florian Arbeiter, Gerald Pinter

The Cyclic Cracked Round Bar (CRB) Test has been applied to study the slow crack growth (SCG) resistance of virgin, recycled, and reprocessed PVC-U. This fracture mechanical test allows a quick ranking of the SCG resistance of PVC-U. A clear correlation between the K-value and the SCG resistance has been elaborated....

2021 Amsterdam : TESTING AND EVALUATION OF NANOADDITIVES IN U-PVC PIPES

Author(s) : E. Boccaleri, L. Palin, G. Rombolà, M. Milanesio

In the last decades, research on nanostructured materials as additives for plastics involved several polymeric matrices, but only limited studies and publications involve PVC. In this work, the context of rigid application of PVC (U-PVC) for pipes application was targeted, in order to test and evaluate the structural...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE