Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


CONFIRMATION OF LONG SERVICE LIVES OF PE-PIPES UNDER HIGHER TEMPERATURES APPLYING CONVENTIONAL OVEN TESTS AND MODERN HIGH-PRESSURE AUTOCLAVE TESTS

 

Plastic Pipes Conference Association # 2021 Amsterdam

Anja Armani, Helmut Zanzinger

PE-pipes are used in applications at temperatures higher than 40°C and long service lives like drainage pipes in landfill basal lining systems, drainage pipes in tunnels with high cover heights, geothermal applications, power plant technology, mining, underground cable protection pipes for power lines for renewable energy and underground pipes in hot climatic zones. For such demands PE-pipes must provide evidence of a high thermo-oxidative resistance. A PE-pipe was subjected to a very extensive test program to compare the oven aging method with the high-pressure autoclave test (HPAT) method regarding lifetime estimation. Oven tests had been carried out at four temperatures between 85°C and 100°C in a laboratory oven with air inlet for more than five years. Oxidation induction time (OIT) had decreased steadily. OIT described the thermo-oxidative stabilization of the polymer at measurement temperature in molten state. The significantly decrease showed that the stabilizer was consumed. Nevertheless, after even more than five years the mechanical properties changed only slightly.

In HPAT specimens were immersed in an aqueous medium in pressure vessel with O 2 gas phase. During the test elevated oxygen pressures and elevated temperatures were applied and the medium was steadily stirred. HPAT was performed at test temperatures between 60°C and 90°C and oxygen pressures between 165 kPa and 5,100 kPa. Additionally leaching in an alkaline solution was also considered in the HPAT. The estimation of lifetime at a service temperature of 40°C and atmospheric pressure were lying in the range of at least 280 years with activation energy found of around 94 kJ/mol. These HPAT results were achieved within a year. For modern PE-materials, the oven aging method was already reaching its limits for practicability, as the performance of the PE-material was so high that no results were achieved in acceptable times whereas the HPAT method could answer the lifetime question of the PE-pipe even for the highest performance.

Related keywords : Service lives, high-pressure autoclave tests.
Please note that the whole article content is available on PPCA website only :

Related papers

2021 Amsterdam : A NEW GENERATION OF HIGH PERFORMANCE BIAXIALLY ORIENTED POLYETHYLENE AND POLYPROPYLENE PRESSURE PIPES

Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger

Since the introduction of polyolefins for pressure pipes, continuous improvements have been made to meet ever-higher demands on their performance and to expand their application window beyond their original scope, mostly based on new resin formulations. Today, we also continue to push the limit to provide better...

2021 Amsterdam : CHEAPER AND BETTER NETWORKS REALISED WITH PRACTICAL DESIGN SOFTWARE

Author(s) : Andreas Moerman, Flip van der Valk, Mirjam Blokker KWR, Tjakko Haaijer, Jan Vreeburg,

Drinking water companies with ageing networks are facing vast amounts of drinking water network reconstructions during the coming decades. This development coincides with the energy transition, which puts pressure on the available space underground. These external drivers give drinking water companies an opportunity...

2021 Amsterdam : DESIGN OF A DISTRIBUTED STRAIN MONITORING SYSTEM FOR HDPE WATER PIPELINES CROSSING AN EARTHQUAKE FAULT

Author(s) : Peter Hubbard, Linqing Luo, Andrew Yeskoo, Kenichi Soga, Krista (Moita) Araica, Gus Cicala, Marshall McLeod

Seismically active faults pose a risk to buried water pipelines that can be complicated to quantify. Fault type, slip rate, pipeline geometry, and soil conditions all factor into a complex soil-pipeline interaction. For critical pipelines that cross faults, high-density polyethylene (HDPE) has become an attractive...

2021 Amsterdam : DEVELOPMENT OF A RAPID AND INNOVATIVE IN-FACTORY PROCEDURE FOR TESTING THE PERFORMANCES OF PE PIPES CONTAINING VARIOUS PROPORTIONS OF RECYCLED POLYMER MATERIAL

Author(s) : Dominique GUEUGNAUT, Pascal AUSSANT, Romuald BOUAFFRE, Myriam BECHROURI

Concerns regarding the environment and sustainable development have revived interest in the reprocessing and re-use of polymer materials from manufactured objects that have reached the end of their operating life. Within this framework, formal professional agreements have been put in place at global level under the...

2021 Amsterdam : EXPERIMENTAL DETERMINATION OF THE EFFECTS OF LIQUID HYDROCARBONS ON THE LONG-TERM CREEP RUPTURE PROPERTIES OF PRESSURE PIPE GRADE UNPLASTICIZED POLYAMIDE-12

Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Buc Slay

The effects of liquid hydrocarbons on long term strength of pipe grade thermoplastic resins is an important consideration when designing pressure pipe for use in the oil and gas industry. There is an extensive body of work going back several decades descri bing these effects for pipe grade polyethylenes, and all...

2021 Amsterdam : FIRST USE OF PE100-HT CONDUITS FOR ADVANCING THE CONTAINMENT OF UNDERGROUND HIGH VOLTAGE CABLES

Author(s) : Dr. Holger Brüning, Serge Hascoët, Yann Delanne, Didier Nozahic, Jawdat Mansour, José Santana

RTE operates, maintains and develops the French electricity network, including the High and very High Voltage cable lines. Their network is the largest in Europe and includes over 6400 km of underground HV links operated in 2018. The company is modernizing and developing its network by investing 1.5 billion euros per...

2021 Amsterdam : FULL SCALE EVALUATION OF THE CORE TUBES GROUT INJECTION METHOD FOR LARGE DIAMETER HDPE OFFSHORE PIPELINES SINKING

Author(s) : Mehdi Jalili, Maziar Neyshabouri, Ashkan Nasrollahi

Seawater intake/outfall systems in nine lines with 1400/2200 m length and large diameter polyethylene pipelines (O.D. 2700 mm dia.) had been designed and fabricated to supply 4,200,000 cubic meters per day seawater into a basin in northern coast of Persian Gulf, Bandar Abbas/IRAN. The usual sinking by additional...

2021 Amsterdam : MOBILE EXTRUSION TECHNOLOGY - A CASE STUDY USING INNOVATIVE MEANS OF ASSURING HDPE PIPE SUPPLY (IN BOTH THE PERMIAN BASIN OF WEST TEXAS AND THE MINING REGION OF CENTRAL FLORIDA)

Author(s) : White G. Jee, Wes Long, Marcello Russo

In 2018, the North American HDPE pressure pipe market experienced unprecedented demand and growth especially in the region of the Permian basin in west Texas. 1 As aninnovative means of increasing HDPE pipe supply in this region, the first modular mobile extrusion plant was moved to Pecos, TX. Using custom designed...

2021 Amsterdam : MODIFIED PLAIN STRAIN GROOVED TENSILE TEST TO EVALUATE LARGE DIAMETER PE PIPES

Author(s) : Thomas R. Kratochvilla, Patrick Grünbeck, Christoph Bruckner, Raimund Eremiasch, Harald Wilhelm, Mario Vukelja

In the last decades pipe dimensions of extruded PE pipes have reached new orders of size. Today, PE pipes with outer diameters of up to DN/OD 3500 mm are produced and used for pressure pipe applications like seawater intake/discharge, outfall, sewage and industrial process piping systems. To test the long-term...

2021 Amsterdam : ONLINE ENGINEERING TOOLS FOR DESIGN AND FIELD ENGINEERS

Author(s) : Dustin Langston

The design and installation of polyethylene systems can be complex, specifically due to the many applications and environmental conditions that surround those systems. Online design tools have been developed to address this complexity and the various factors that must be considered. These online tools used widely in...

2021 Amsterdam : PIPE FOR FIRE EXTINGISHING DEVICE

Author(s) : Yoshikatsu NISHIDA, Yukihisa YAMADA, Masaya IWASAKI, Masaru TOMOBE, Yuichi KOUGA

By using polyethylene as the main material for this fire extinguishing device pipe, a resin-made fire extinguishing device is developed that is maintenance-free for eight years and can cope with the abnormal heat generation of lithium ion batteries. In order to prevent the internal extinguishant from permeating and...

2021 Amsterdam : PRESSURE PIPELINE MADE OF HDPE – DETERMINATION OF REMAINING LIFETIME AFTER 47 YEARS OF OPERATION IN LAKE OSSIACH (CARINTHIA, AUSTRIA)

Author(s) : Ulrich Schulte, Dr. -Ing. Joachim Hessel

In order to protect the Austrian lakes effectively against the discharge of effluent, a 13 km long pressure pipeline made of high density polyethylene was laid on the bottom of Lake Ossiach back in 1971. The DN355 to DN200 pipes were produced from a first generation HDPE-compound. The classification would have been...

2021 Amsterdam : RESTRAINED MECHANICAL JOINING DEVICES FOR HDPE PIPE: PERFORMANCE CHARACTERISTICS AND TEST PROTOCOL

Author(s) : Justin Brandt, Mike Griffin, Tony Cuvo

As plastic pipe gains share in new markets and applications, additional joining methods add further value, enabling continued growth for plastic pipes. To date, definitions of a “fit-for-purpose” mechanical joint for High Density Polyethylene (HDPE) pressure piping systems can vary significantly. As such, mechanical...

2021 Amsterdam : SEISMIC RESPONSE OF HDPE PIPELINE LATERALS

Author(s) : Michael O’Rourke

The response of HDPE pipe laterals to seismic hazards are investigated. The hazard considered is Permanent Ground Deformation, specifically nominally uniform ground strain, abrupt offset in the longitudinal direction and abrupt offset in the transverse direction.

2021 Amsterdam : TESTING AND APPLICATION OF POLYETHYLENE PRESSURE PIPING FOR NUCLEAR POWER IN CHINA

Author(s) : Hua Ye, Sun Jin, Wei Ruoqi

As a safe, clean, low-carbon and reliable energy source, nuclear power, together with hydropower and coal power, constitutes the three pillars of the world's energy supply and play an important role in the world's energy structure.With the strong support of national policies, China's nuclear energy has entered a new...

2021 Amsterdam : TESTING SPOOLABLE REINFORCED FLEXIBLE PIPES AND LINER MATERIAL FOR HIGH-PRESSURE HYDROGEN TRANSPORT

Author(s) : Sjoerd Jansma, Peter Cloos, Ernst van der Stok

This paper describes two different test methods used to determine the permeation rate of hydrogen through a reinforced thermoplastic pipe (RTP) system with a HDPE liner pipe and a gas-tight layer at a pressure of 42 bar(g) hydrogen and ambient temperature. One method involThe results of the aforementioned tests...

2018 Las-Vegas : C-PVC-O, pushing limits beyond in molecular orientation

Author(s) : Ignacio Muñoz

During the last years PVC-O has become a popular product in pipe business due to the huge improvements of mechanical properties of PVC after orientation. At the same time, CPVC has become an important choice for hot water conduits in in-house applications. Molecor has started a research program to evaluate the...

2018 Las-Vegas : Design and qualification of PA-PERT pipe for oil and gas transportation

Author(s) : Liang Yu, Akshay Ponda, Dane Chang

Following the development of US shale oil and gas production since 2007, the demand for thermoplastic pipes with better corrosion resistance, and lower installation and operation cost than carbon steel pipe, has been growing significantly. Nylon 12 has been qualified for hydrocarbon transportation in offshore...

2018 Las-Vegas : Effect of eccentricity on the measurement of hydrostatic pressure resistance of plastic pipes

Author(s) : Suleyman Deveci, Birkan Eryigit, Senthil K. Kaliappan

The effect of eccentricity on the failure time of pipes under hydrostatic pressure test has a significant magnitude that it can easily mislead the evaluation of pipes according to requirement of ISO 4427-2. Therefore, authors propose a maximum relative eccentricity limit of 0.015, even lower, for pipes being tested...

2018 Las-Vegas : Engineering and testing requirements for infrastructure pipeline applications utilizing HDPE recycled materials

Author(s) : John Kurdziel, Michael Pluimer

Corrugated HDPE pipes have been successfully used for decades for sewers, culverts and land drainage applications and are advantageous due to their durability and service life in a variety of installation conditions. Pipes used for highway and storm sewer applications typically require stricter material standards...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE