Plastic Pipes Conference Association # 2021 Amsterdam
Dominique GUEUGNAUT, Pascal AUSSANT, Romuald BOUAFFRE, Myriam BECHROURI
Concerns regarding the environment and sustainable development have revived interest in the reprocessing and re-use of polymer materials from manufactured objects that have reached the end of their operating life. Within this framework, formal professional agreements have been put in place at global level under the aegis of both the producers of plastic raw materials and the product manufacturers. Apart from the problem of the physicochemical compatibility of the polymers that are destined to be mixed - a problem which requires the implementation of methods for accurately characterizing the polymers prior to the manufacture of the pipes and fittings – it is also important to be able to precisely fix the respective quantities of the various constituents of the mix in order to ensure the desired performances. This paper presents a rapid and innovative procedure for testing PE100 pipes containing various proportions of recycled polyolefins. Thus, a limited number of relevant and complementary techniques were implemented, while keeping in mind the requirement that they be usablein a continuous and routine manner by the manufacturers of PE pipes and/or fittings. The main objective of the study was to correlate the responses of the various techniques that were applied to a set of standard polymer mixes produced under controlled conditions. The polymer mixes were PE100-based materials with different concentrations of recycled PE100/PP blends. One of the techniques employed, the well-known Stepwise Isothermal Segregation technique, which had previously been successfully used for the accurate characterization of PEs was specially adapted so as to cover a sufficiently broad range of mixes, including those already available and those that might be developed in the future. This technique, coupled with viscometric analysis which was also adapted to the range of mixes studied, allowed determining the signatures of the various mixes. In parallel with this analysis, pipes made from different mixes were subjected to hydraulic pressure testing at two stress levels corresponding to the demands of their intended use. The performances of the pipes under pressure are fairly correlated to the physicochemical parameters of the mixes as for instance the High Load Melt flow Index and the ratios of the crystallization enthalpies. Such correlation allows fixing the proportions of recycled PE100/PP material that must not be exceeded so that the mix PE100-recycled PE100/PP conserves the required performances in terms of the intended application. The overall methodology constitutes a good basis for further analysis of various PE-recycled PE-PP mixes.
Related papers
Author(s) : Dr. Henning Stieglitz
Urbanization and the increasing effects of climate change have meant the supply of fresh water and the disposal of wastewater, have become increasingly important in recent years. It is foreseeable that this demand will continue and intensify. In this context, plastic pipe plays a major role due to its unique...
Author(s) : Ton Schoenmaker
For years the way of producing a flow profile for Inspection Chambers and Manholes could be divided into 3 methods: Injection moulding, Roto moulding and Hand assembling. For the standard orientations, for example straight through and cross, the IM profile integrated with a base is by far the best option. But for...
Author(s) : Shad Sargand, Issam Khoury, John Kurdziel
One solution in development for managing runoff water is the buried stormwater drainage retention tank or “crate”. The crate is typically a rectangular box structure made of thermoplastic components (flat panels and columns) assembled in a modular form. The function of the top panel is to transfer the load to the...
Author(s) : Ajay Taraiya, Peter Degenhart, Mark Boerakker
In PPXX, a technology was presented for the first time that could bi-axially orient polyolefin pipes. With this technology, it is possible to prepare pipes that have a performance far beyond the standard ones. One approach to achieving this performance is via a continuous in-line process. To optimize the in-line...
Author(s) : Joe Babcanec, P.E., Issam Khoury, Ph.D, P.E., Shad Sargand,
The use of corrugated HDPE and PP pipe for gravity flow storm sewers is a growing trend throughout the United States. Many of these drainage pipes are buried in shallow cover conditions under roads with heavy traffic. It is well established that thermoplastic pipe installations under shallow cover respond differently...
Author(s) : Ricardo Pascual
Social awareness with aspects related to the conservation of the environment and sustainability, the acceptance by citizens of the need to reduce consumption, reuse products, repair as far as possible and, fundamentally, the action of recycling at the end of its life, facilitates the availability of recycled plastics...
Author(s) : Shane Harton, Andrew Sell, Carl Dolgow
The torque rheometer has been the standard instrument used in poly(vinyl chloride) (PVC) quality control (QC) testing for decades. ASTM D2538 has provided standard, comprehensive testing and analysis procedures since 1969 that have allowed the vinyl industry to coalesce around this simple, yet robust, set of...
Author(s) : Anders Andtbacka, Peter Sejersen
In March 1999, a project report on the performance of buried Thermoplastics pipes was published by TEPPFA /1/. In the report, deflection and strain data on buried pipes were analyzed and compared with calculation results from several well-known static calculation models in use in Europe. Pipes were installed to...
Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Tobias Bauer
The long-term strength of unplasticized polyamide 12 (PA-U12) has been characterized using standard methods for plastic pressure pipe during the qualification process for use in buried piping systems for natural gas delivery operating at low ambient temperatures, usually less than 20 to 30°C at pressures...
Author(s) : Dr. Michael Pluimer, Sara Stone
The Notched Constant Ligament Stress test (NCLS test, ASTM F2136)[1] is a test method that measures the slow crack growth in High Density Polyethylene. The NCLS test requires a notch on all test specimens to act as a stress concentration at that point so crack propagation can be easily predicted and studied. In...
Author(s) : Ernst van der Stok, Mirko Wenzel, Thomas Kratochvilla, Kurt Engelsing, Werner Weßing, Britta Gerets
It has not been possible to derive an accelerated procedure for the Point Load Test (PLT) as a pipe test before now. Further research and testing were therefore needed to establish appropriate requirements for standards including EN 1555-1 to rule out uncertainty in the market. The PLT is a central product test for...
Author(s) : Sunwoong Choi, Robert Stakenborghs , Pyeongan Lee, Byoungho Choi
This work developed a hydro-axial tension (HAT) test as a whole pipe axial tensile test and applied to evaluate the polyethylene (PE) pipe and fusion joints containing various flaws. HAT test was designed to utilize hydrostatic pressure to cause axial tension in pipes. The experimental and numerical analysis was...
Author(s) : Norbert Jansen
A practical requirement of temperature resistance of minimum 50 years at 70°C was established for the extra high voltage (EHV) corridor projects in Germany. Experts have debated what tests are best suited to prove the suitability of a pipe resin for cable protection pipes which may be installed hastily and under...
Author(s) : Jessica Hinczica, Mario Messiha, Florian Arbeiter, Gerald Pinter
In Europe, only 1.8 million tons of recycled material is processed in new products within the building and construction sector [1]. Recyclates and blends of recyclates with virgin materials are already used for different products in the plastic pipe industry, such as cable trays, or storm water management...
Author(s) : Jie Wu, Yushan Hu, Todd Hogan
Recycling of plastic materials is key to demonstrating that these high value materials are much more than a waste stream and a key component of a sustainable future. The plastic pipe market effectively utilizes in-plant recycle systems where standards and codes allow processors to recapture the value of these...
Author(s) : Michael Pluimer, Christian Herrild, Patrick Vibien
With enhanced interest in a circular economy and the potential use of recycled HDPE within HDPE conduit, a research project was undertaken to investigate the necessary technical requirements when using recycled HDPE. High Density Polyethylene (HDPE) conduit is a durable product designed to protect cables...
Author(s) : Paul J. Freudenthaler, Joerg Fischer, Yi Liu
The European Commission set demandingly high recycling targets which will, when followed, eventually create an increased supply of polypropylene (PP) post-consumer recyclates (PCRs). No regulations currently mandate the use of recycled PP (rPP), so the industry is challenged to explore possibilities to utilize these...
Author(s) : Kevin White, Shad Sargand
The current standard of practice for the installation of agricultural mains is in accordance with ASTM F449, Standard Practice for Subsurface Installation of Corrugated Polyethylene Pipe for Agricultural Drainage or Water Table Control. ASTM F449 has several limitations. Currently, the allowable maximum height of...
Author(s) : Rafael A. García-Muñoz, Rafael Juan, Mónica de la Cruz, Beatriz Paredes, Carlos Domínguez
Plastics are widely used in various industries, resulting in the generation of significant amounts of plastic waste, which causes environmental and economic problems. Although mechanical recycling is the most commonly employed technology, the resulting recyclates often suffer from degradation and contamination. This...
Author(s) : Carine Lacroix, Philippe Louvel, Danielle Mark, Dominique Gueugnaut
A test program was carried out on two Polyamide resins, Polyamide 11 (PA11) and Polyamide 12 (PA12), both certified for gas networks. Polyamide’s advantage lies in its implementation, similar to that of polyethylene, and its properties allowing it to operate at up to 18 bar for gas, all other conditions being equal....
Members of the Association
