Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


MOBILE EXTRUSION TECHNOLOGY - A CASE STUDY USING INNOVATIVE MEANS OF ASSURING HDPE PIPE SUPPLY (IN BOTH THE PERMIAN BASIN OF WEST TEXAS AND THE MINING REGION OF CENTRAL FLORIDA)

 

Plastic Pipes Conference Association # 2021 Amsterdam

White G. Jee, Wes Long, Marcello Russo

In 2018, the North American HDPE pressure pipe market experienced unprecedented demand and growth especially in the region of the Permian basin in west Texas. 1 As aninnovative means of increasing HDPE pipe supply in this region, the first modular mobile extrusion plant was moved to Pecos, TX. Using custom designed transportable modules, the ISO 9001 registered company was mobilized and deployed in the center of the Delaware Basin, which is part of the Permian Basin with the most activity in west Texas and southern New Mexico. Because of the strong energy demand in 2018 and most of 2019, the plant remained in its original location producing PE4710 HDPE pressure pipe. Additionally, a second mobile extrusion plant was commissioned in late March 2020 as a new mobile extrusion unit (which was initially constructed in

Houston, Texas in September 2019) was transported to the manufacturing site in Bartow, Florida to meet customer demand in the mining industry for HDPE pipes in lengths greater than 50 feet.

This paper/presentation will highlight a specific case study involving pipes made by the mobile system and comparison of similarities and differences that were experienced as the setup was first done for a North American plant operation. These will include the ability to produce HDPE pressure pipe on a job site and production of long length pipes up to 500 feet in straight lengths and the ability to produce large quantities of pipe on steel reels in sizes 4" - 12" IPS (110mm - 315mm). The modular extrusion plants are now mobilized with large diameter reeling/stringing technology capability on three continents.

This paper/presentation will also share the experience on converting from use of a non- domestic PE100 black compound to the in-line compounding of a domestic PE4710 and PE100 compound with an approved black masterbatch in the production of the black HDPE pressure pipe.

Related keywords : modular mobile extrusion technology, mobile extrusion, modular extrusion, PE4710 pressure pipe, black compound, in-line compounding.
Please note that the whole article content is available on PPCA website only :

Related papers

2021 Amsterdam : A NEW GENERATION OF HIGH PERFORMANCE BIAXIALLY ORIENTED POLYETHYLENE AND POLYPROPYLENE PRESSURE PIPES

Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger

Since the introduction of polyolefins for pressure pipes, continuous improvements have been made to meet ever-higher demands on their performance and to expand their application window beyond their original scope, mostly based on new resin formulations. Today, we also continue to push the limit to provide better...

2021 Amsterdam : A TRADE ASSOCIATION EXPLORED

Author(s) : Drew Mueller, Peter Dyke

HDPE Pipe holds a dominant position in several markets in North America: natural gas distribution, oil patch, mining, landfill and geothermal. So why are polyethylene’s municipal water and wastewater market shares so much lower than these other industries? How has the polyethylene industry been successful in growing...

2021 Amsterdam : AN EVIDENTIAL APPROACH TO USE OF POLYETHYLENE PIPE FOR HYDROGEN FUEL GASES

Author(s) : Derek Muckle

A technical program has been undertaken to provide evidence on the suitability of polyethylene pipe and fitting systems for the distribution of hydrogen fuel gas. The underlying principle has been to evaluate material in the form of a pipe and to consider the performance of the pipe and of the welded jointing systems...

2021 Amsterdam : APPLICATION OF PP-R COMPOSITE REINFORCED PIPES IN HOT AND COLD WATER SYSTEMS

Author(s) : Lei Wang, Guozhi Xu, Qiaoping Qiu, Weihua Lu, Yanwang Han

PP-R (random copolymerized polypropylene) has been widely used in hot and cold water systems. However, the standard PP-R pipes have the disadvantages of a large high-temperature thermal expansion coefficient, an insufficient notched impact strength, and a low temperature and pressure resistance. In this paper, a new...

2021 Amsterdam : CHALLENGING THE 10% WALL THICKNESS RULE FOR HDPE MARINE PIPELINES

Author(s) : Ilija Radeljic, Ebbe Smith

HDPE pipe can be relatively easily scratched during the manipulation on the site, which is especially true for the marine pipelines. Installing the scratched marine pipe with the S bend method presents a risk and repair methods are usually performed. Currently, there is no standard defining the repair procedure, in...

2021 Amsterdam : CONFIRMATION OF LONG SERVICE LIVES OF PE-PIPES UNDER HIGHER TEMPERATURES APPLYING CONVENTIONAL OVEN TESTS AND MODERN HIGH-PRESSURE AUTOCLAVE TESTS

Author(s) : Anja Armani, Helmut Zanzinger

PE-pipes are used in applications at temperatures higher than 40°C and long service lives like drainage pipes in landfill basal lining systems, drainage pipes in tunnels with high cover heights, geothermal applications, power plant technology, mining, underground cable protection pipes for power lines for...

2021 Amsterdam : DESIGN BUILD OF A 54” REDUNDANT FORCE MAIN UTILIZING HORIZONTAL DIRECTIONAL DRILLING

Author(s) : Bruce Mowry, PhD, P.E., Brian Dorwart, P.G., P.E., David Mancini, Bryan Fletcher, Roger Williams, P.E., Rene Brito, EIT, Arnelio Alfonso, P.E .

The City of Miami Beach owns and operates a 54-inch sanitary sewage PCCP force main (FM) that was built in 1977. This FM is the only transmission pipeline for conveying about 22 million gallons per day (MGD) of raw sewage to the wastewater treatment plant. In 2012, the City identified structural deficiencies in the...

2021 Amsterdam : DEVELOPMENT OF A RAPID AND INNOVATIVE IN-FACTORY PROCEDURE FOR TESTING THE PERFORMANCES OF PE PIPES CONTAINING VARIOUS PROPORTIONS OF RECYCLED POLYMER MATERIAL

Author(s) : Dominique GUEUGNAUT, Pascal AUSSANT, Romuald BOUAFFRE, Myriam BECHROURI

Concerns regarding the environment and sustainable development have revived interest in the reprocessing and re-use of polymer materials from manufactured objects that have reached the end of their operating life. Within this framework, formal professional agreements have been put in place at global level under the...

2021 Amsterdam : EFFECT OF CHLORINATED WATER ON THE FATIGUE CRACK GROWTH RESISTANCE OF POLYETHYLENE COMPOUNDS WITH RECYCLATE CONTENT FOR PIPE APPLICATIONS

Author(s) : Paul J. Freudenthaler, Joerg Fischer, Mathias Eder, Reinhold W. Lang

For controlled water disinfection, typically chlorine is used and preliminary studies demonstrate its aging and crack growth acceleration effects on polyolefin pipe materials [1, 2]. Although the use of recycled plastics is not prohibited in some ISO standards for polyolefin piping systems [3–5], only small amounts...

2021 Amsterdam : EXPERIMENTAL DETERMINATION OF THE EFFECTS OF LIQUID HYDROCARBONS ON THE LONG-TERM CREEP RUPTURE PROPERTIES OF PRESSURE PIPE GRADE UNPLASTICIZED POLYAMIDE-12

Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Buc Slay

The effects of liquid hydrocarbons on long term strength of pipe grade thermoplastic resins is an important consideration when designing pressure pipe for use in the oil and gas industry. There is an extensive body of work going back several decades descri bing these effects for pipe grade polyethylenes, and all...

2021 Amsterdam : FINDING THE RIGHT PIPE TEST FOR POLYETHYLENE WITH RAISED RESISTANCE TO SLOW CRACK GROWTH

Author(s) : Ernst van der Stok

For PE 100-RC, two tests are still under development for pipes: the point load test (PLT) and the accelerated notch pipe test (aNPT). The PLT was developed by a project group consisting of manufacturers and end users. The PLT determines the resistance to point loads as they can occur in practice. An earlier study...

2021 Amsterdam : FINITE ELEMENT METHOD (FEM) USED TO SIMULATE THE STRESS/STRAIN OF THE POINT LOAD TEST (PLT) IN A BROADER STUDY TO SUPPORT THE FUTURE ISO TEST STANDARD

Author(s) : S. Nestelberger, J. Cheng

The Point Load Test (PLT) [‎ 1, ‎ 2] was designed to simulate the SCG (slow crack growth) failure initiated by a rock pressing into the exterior wall of a polymer pipe. Today’s PE materials sustain long PLT testing times, due to its high SCG resistance design. Consequently, an accelerated “PLT+” with the support...

2021 Amsterdam : FLOWABLE FILL FOR PLASTIC PIPE

Author(s) : Amster Howard

Flowable fill is used for many applications, but mainly for pipe trench embedment and backfill. There are three ways that using flowable fill can be kind to the environment. Because flowable fill is self-leveling and has a strength greater than the native soil, the trench cross section can be minimized. This means...

2021 Amsterdam : FROM MULTILAYER LAMINATES TO INDUSTRIAL PIPE APPLICATIONS – A GUIDELINE

Author(s) : Gerald Pinter, Johannes Wiener, Florian Arbeiter, Abhishek Tiwari, Otmar Kolednik

For pipe applications, catastrophic failure due to crack growth has to be prevented by all means. Techniques to develop new and even tougher pipe materials are explored in this contribution. The aim is to create a multi-layer architecture, that exhibits high toughness as well as damage tolerance towards sharp notches....

2021 Amsterdam : INNOVATIVE MILLIMETER WAVE TECHNOLOGY FOR MEASURING THE PIPE WALL THICKNESS EARLY IN THE EXTRUSION PROCESS

Author(s) : Christian Schalich

Plastic pipes for infrastructure and building applications are precisely specified with regards to wall thickness and diameter. Pipe manufacturers use different measuring methods in order to ensure the required dimensional accuracy and maintain a constant high quality. This paper introduces a measuring system based on...

2021 Amsterdam : MECHANICAL INTERGRITY OF HDPE BUTT FUSION JOINTS – EFFECT OF CARBON BLACK DISTRIBUTION

Author(s) : Suleyman Deveci, Nisha Preschilla, Sulistiyanto Nugroho, Birkan Eryigit

Carbon black (CB) has been used as a perfect and the cheapest solution to prevent photo degradation of polyethylene against UV light exposure. The effect of carbon black on the mechanical properties of polyethylene pipes was studied extensively, but only on well dispersed and distributed carbon black...

2021 Amsterdam : MODIFIED PLAIN STRAIN GROOVED TENSILE TEST TO EVALUATE LARGE DIAMETER PE PIPES

Author(s) : Thomas R. Kratochvilla, Patrick Grünbeck, Christoph Bruckner, Raimund Eremiasch, Harald Wilhelm, Mario Vukelja

In the last decades pipe dimensions of extruded PE pipes have reached new orders of size. Today, PE pipes with outer diameters of up to DN/OD 3500 mm are produced and used for pressure pipe applications like seawater intake/discharge, outfall, sewage and industrial process piping systems. To test the long-term...

2021 Amsterdam : NEW CROSSLINKED POLYETHYLENE PIPES WITH HIGH THERMAL STABILITY AND LOW PERMEATION FOR PETROLEUM ENGINEERING

Author(s) : Gisbert Rieß, Katrin Berger, Anna Kaltenegger-Uray, Florian Arbeiter

The effect of electron-beam and silane crosslink of polyethylene on the resulting permeation characteristics was investigated. Polyethylene sheets were processed and crosslinked by irradiation with high energy electrons and by grafting and subsequent hydrolysis of organosilanes during a reactive extrusion process. The...

2021 Amsterdam : ONLINE ENGINEERING TOOLS FOR DESIGN AND FIELD ENGINEERS

Author(s) : Dustin Langston

The design and installation of polyethylene systems can be complex, specifically due to the many applications and environmental conditions that surround those systems. Online design tools have been developed to address this complexity and the various factors that must be considered. These online tools used widely in...

2021 Amsterdam : PIPE FOR FIRE EXTINGISHING DEVICE

Author(s) : Yoshikatsu NISHIDA, Yukihisa YAMADA, Masaya IWASAKI, Masaru TOMOBE, Yuichi KOUGA

By using polyethylene as the main material for this fire extinguishing device pipe, a resin-made fire extinguishing device is developed that is maintenance-free for eight years and can cope with the abnormal heat generation of lithium ion batteries. In order to prevent the internal extinguishant from permeating and...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE