Papers
Plastic Pipes Conference Association # 2016 Berlin
Mike Troughton, Amir Khamsehnezhad
the inspection of butt fusion and electrofusion joints in polyethylene (PE) pipes. Depending on the technique and inspection procedure, various types of flaw, including discrete planar lack of fusion, particulate contamination, voids, cold fusions and pipe under-penetration can be detected. However, the usefulness of these techniques is limited due to the fact that there are currently no acceptance criteria available for the size or concentration of any detected flaws. Some work is being carried out in ASME in the US to use the same fracture mechanics approach that is used for metals to predict the critical sizes of lack of fusion flaws and voids. However, since polyethylene is very ductile, this methodology is not suitable for this material and the results will be very conservative. In addition, this approach is not applicable to either particulate contamination or cold fusions.
This paper presents a methodology for determining flaw acceptance criteria in PE pipe joints using experimental data from mechanical testing, by comparing the results on joints containing flaws of known size or concentration with results on unflawed joints. With this approach it is important that the mechanical tests used are sufficiently discriminating to be able to distinguish between flawed and unflawed joints. For this reason, this paper also describes work that has been carried out to compare different mechanical tests on both butt fusion and electrofusion joints in PE pipes in order to determine which tests are the most suitable for determining flaw acceptance criteria.
Related papers
Author(s) : M. Eckes & Dr. B. Baudrit, Dr. M. Troughton & D. Wylie, H. van Laak & J. Fritz
Unplasticized polyamide 12 (PA-U12) is increasingly being used in pipe applications, especially in the gas sector. However, the material behavior in the usual quality tests for pipe welds has not yet been thoroughly investigated. For this reason, two research institutes, worked in cooperation with a manufacturer of...
Author(s) : Thomas R. Kratochvilla, Patrick Grünbeck, Christoph Bruckner, Raimund Eremiasch, Harald Wilhelm, Mario Vukelja
In the last decades pipe dimensions of extruded PE pipes have reached new orders of size. Today, PE pipes with outer diameters of up to DN/OD 3500 mm are produced and used for pressure pipe applications like seawater intake/discharge, outfall, sewage and industrial process piping systems. To test the long-term...
Author(s) : Florian Arbeiter, Tobias Schachinger, Stefanie Eichinger, Gisbert Rieß, Michael Stur, Michael Steiner, Florian Saliger
Plastic pipes are of outstanding importance for the distribution of potable and process waters, oil and gas, as well as for sewer and waste water disposal. However, plastic pipes are also used in many other technical areas. Especially in European countries with mountainous regions, such as Austria, Switzerland, Italy...
Author(s) : Justin Brandt, Mike Griffin, Tony Cuvo
As plastic pipe gains share in new markets and applications, additional joining methods add further value, enabling continued growth for plastic pipes. To date, definitions of a “fit-for-purpose” mechanical joint for High Density Polyethylene (HDPE) pressure piping systems can vary significantly. As such, mechanical...
Author(s) : Sjoerd Jansma, Peter Cloos, Ernst van der Stok
This paper describes two different test methods used to determine the permeation rate of hydrogen through a reinforced thermoplastic pipe (RTP) system with a HDPE liner pipe and a gas-tight layer at a pressure of 42 bar(g) hydrogen and ambient temperature. One method involThe results of the aforementioned tests...
Author(s) : Jörg Wermelinger, Sunwoong Choi
In the development of an international standard on non-destructive test for polyethylene electrofusion socket (EF) joints, the inspection capability of the phased array ultrasonic test (PAUT) in assessing flaws in the joints was needed to establish procedure qualification of the test method. For this, a worldwide...
Author(s) : Dominique GUEUGNAUT, Manuel TESSIER, Romuald BOUAFFRE
Given the virtual absence of available up-to-date results regarding the acceptance criteria for defects at electro-welding interfaces, a study has been launched by GRTgaz RICE with the two-fold aim of confirming the accuracy of the PAUT technique for the detection and sizing of calibrated pit-shaped defects implanted...
Author(s) : Markus Gall, Reinhold W. Lang, Joerg Fischer, Ansgar Niehoff, Steven Schmidt
Despite recent efforts in promoting the utilization of recycled polymeric materials for more diverse and more advanced applications, there are still significant knowledge gaps with regards to the applicability of certain recyclate types for specific “re-use” purposes. When it comes to pipe applications, for instance,...
Author(s) : Ernest Lever
Six different polyethylene materials were tested using Cyclic Pressure Fatigue (CPF) as the accelerating process to correlate the results to conventional long-term hydrostatic test results that were previously developed as part of the material qualification process. The designation of the materials was unknown to the...
Author(s) : Joerg Fischer, Patrick R. Bradler, Reinhold W. Lang
In the present paper, a novel test system for conducting fatigue crack growth (FCG) experiments under superimposed mechanical-environmental conditions is presented. FCG experiments were performed on a polypropylene (PP) grade and a short-glass fiber reinforced polyamide 66 (PA-GF) grade as model materials. The...
Author(s) : Amanda Hawkins, Jason Lawrence, Xiangli Meng
High Density Polyethylene pipes are used in various applications due to the material’s superior chemical resistance, pressure capability, and ductility. For the material to perform at the optimal design criteria, the connections and fabrications must be fused using repeatable procedures that specify proper fusion...
Author(s) : Farraj Tashman, Mohamed Ali Jaber, Sultan Al Kendi
Analysis of subsea PE100 pipeline conveying oil produced water effluent with traces of hydrocarbons was done after 5 years of leak-tight continuous operation at boundary conditions showed that properties of PE100 pipes are intact when benchmarked with test results conducted on reference pipe sample kept for this...
Author(s) : Andreas Frank, Isabelle J. Berger, Mario Messiha, Carl-Gustaf Ek, Norbert Schuler, Jens-Martin Storheil, Erwin Mayrbäurl, Steve Heeley, Frank Krause, Lodewijk Niemöller, Philippe Gabriëls, Yogesh S. Deshmukh, Florian Arbeiter, Thomas Koch, Gerald Pinter
In order to improve the circular economy of polymers in terms of sustainability and reduced carbon footprint, the increased use of recyclates has become a topic of major importance. Due to their long design lifetimes, pipe applications represent an excellent opportunity to create added value to non-virgin polymers....
Author(s) : Peter Postma
On request of the Dutch DSO’s and in cooperation with all important Dutch stakeholders (producers, suppliers, contractors and the regulator), Kiwa Technology investigated the relevancy of defects found with Phased Array Ultrasonic Testing (PAUT) and if it was possible to determine acceptance criteria. The project...
Author(s) : Aimin Xiang, Jianling Xie, Yuanzhang Yu, Yufeng Ren
PE-UHMW pipes standard and application in China are introduced. In this study, the tensile properties, charpy impact strength and abrasion characteristics of PE-UHMW pipes were investigated. These results demonstrate the excellent properties of PEUHMW pipes. A novel method of testing melt flow rate was also...
Author(s) : Joerg Fischer, Patrick R. Bradler, Reinhold W. Lang, Gernot M. Wallner
The present paper aims to study the crack growth resistance of a black-pigmented polypropylene pipe grade when exposed to elevated temperatures and various environmental media (air, deionized water, ionized water with a specific chloride content, and chlorinated water) under the simultaneous application of cyclic...
Author(s) : Andreas Frank, Isabelle J. Berger, Florian Arbeiter, Pavel Hutař, Gerald Pinter
Due to the high slow crack growth resistance of modern polyethylene pipe grades a reliable lifetime assessment of pipes with focus on stage II failure has become challenging. The current paper presents a scientific approach for a fracture mechanics lifetime prediction based on Cyclic Cracked Round Bar (CRB) Tests....
Author(s) : Carlos Domínguez, Nuria Robledo, Rafael A. García-Muñoz
With the last advances and improvements in the polyethylene resins used for pipe application, new methods for evaluating long-term mechanical properties need to be introduced. Standard PENT and FNCT tests needs more than one year for characterizing the new PE100RC grades with the consequent thermal ageing problems....
Author(s) : Jörg Wermelinger, Oliver Hein
More and more a strong desire is noticeable for Non Destructive Testing (NDT) of welded PEjoints. The objective is to determine the long term performance of plastic piping systems made from PE100. To assess the impact of “mostly known defects“ on the long term performance of a welding, well-defined flaws have to be...
Author(s) : Stefan Kremling, Thomas Hochrein, Peter Heidemeyer
In plastics industry, the use of terahertz technology opens up opportunities for novel non-destructive and contactless testing applications. For example, the thickness of individual layers of a foamed multilayered plastic pipe can be monitored contactless and continuously during the extrusion process. Furthermore,...