Posters
Plastic Pipes Conference Association # 2010 Vancouver
Benjamin Baudrit, Dietmar Kraft, Martin Bastian and Peter Heidemeyer
In 2008, the Sueddeutsche Kunststoff-Zentrum (SKZ), a testing and R&D plastics institute based in Wuerzburg (Germany), began in cooperation with the company WIDOS, a welding machine manufacturer based in Ditzingen (Germany), to develop a testing device for establishing the mechanical properties of joints executed by means of sleeve welding with an incorporated heating element (HM) and heated tool sleeve welding (HD) with mechanized torsional and linear shear tests. The aims of this investigation were to generate a reproducible test procedure for HM and HD welds and to investigate its utilization suitability. The core statement of this research paper is that the mechanized torsional shear test (MTS) and the mechanized linear shear test (MLS) are very suitable for detecting defects in HM and HD joints. In addition to frequent and, in part, obviously incorrect preparations (wrong insertion lengths of the pipe into the sleeve, etc.), it was possible to detect defects which, with the naked eye or with manual radial peeling and manual torsional shear tests, could not be recognized at all (like e.g. oil in the joining area, double welding, etc.) or only with very great difficulty or/and with great experience. (1, 2) Initial pioneering evaluation algorithms were generated in addition to the development and elaboration of the testing apparatus for the mechanized torsional shear test and the mechanized linear shear test. These two tests currently represent the best way to determine the short-term quality of HM and HD weldings. These two testing methods could revolutionize the plastic pipe industry branch regarding developing, testing, improving and supervising products.
Related papers
Author(s) : Drew Mueller, Peter Dyke
HDPE Pipe holds a dominant position in several markets in North America: natural gas distribution, oil patch, mining, landfill and geothermal. So why are polyethylene’s municipal water and wastewater market shares so much lower than these other industries? How has the polyethylene industry been successful in growing...
Author(s) : Peter Hubbard, Linqing Luo, Andrew Yeskoo, Kenichi Soga, Krista (Moita) Araica, Gus Cicala, Marshall McLeod
Seismically active faults pose a risk to buried water pipelines that can be complicated to quantify. Fault type, slip rate, pipeline geometry, and soil conditions all factor into a complex soil-pipeline interaction. For critical pipelines that cross faults, high-density polyethylene (HDPE) has become an attractive...
Author(s) : Anders Andtbacka, Peter Sejersen
In the late nineties a study of the behavior of buried thermoplastics pipes was carried out. The project had input and participants from both the plastic pipe industry as well as from external organizations. Six external leading experts in the field of pipeline design, not necessarily plastics pipes design, have been...
Author(s) : Peter Sejersen
Environmental Product Declarations of e.g. building products are to a large extent mandatory and we see that the European Union as well as individual Member States are implementing new regulation to secure sustainability in new buildings. The European Commission’s Product Environmental Footprint is one example and...
Author(s) : M. Eckes & Dr. B. Baudrit, Dr. M. Troughton & D. Wylie, H. van Laak & J. Fritz
Unplasticized polyamide 12 (PA-U12) is increasingly being used in pipe applications, especially in the gas sector. However, the material behavior in the usual quality tests for pipe welds has not yet been thoroughly investigated. For this reason, two research institutes, worked in cooperation with a manufacturer of...
Author(s) : Jennifer Ravereau, Jose Teixeira Pinto, Malena Bernabeu, Jose Alacid, Jean-Philippe Le Goff, Frederic Mohier, Benjamin Rabaud
Drinking water network fittings such as valves are made of brass materials known to be robust over long periods. Due to the gradual inflation metallic raw material costs, composite plastic valves have grown in market share. Uncertainties remain, however, on their long-term reliability. The aim of this work is to...
Author(s) : Horst Stimmelmayr, Peter Sejersen
The voluntary certification scheme for plastic multilayer piping systems for hot and cold drinking water inside buildings is a joint effort of two key European organizations. It was initiated in close cooperation with the Brussels based European trade association of plastic pipe and fittings manufacturers, TEPPFA....
Author(s) : Ludo Debever, Peter Sejersen
The European Plastics Strategy is a priority for the European Union. Recycling more post- consumer plastics (PCRs) is paramount. That is why the Circular Plastics Alliance has been established. The alliance gathers public and private stakeholders in the plastics value chains to promote voluntary actions and...
Author(s) : Andreas Frank, Mario Messiha, Günter Dreiling, Norbert Schuler, Jens-Martin Storheil, Erwin Mayrbäurl, Stuart Ramella, Frank Krause, Rudi Berning, Philippe Gabriëls, Alpay Aydemir, Thomas Koch, Florian Arbeiter, Gerald Pinter
The Cyclic Cracked Round Bar (CRB) Test has been applied to study the slow crack growth (SCG) resistance of virgin, recycled, and reprocessed PVC-U. This fracture mechanical test allows a quick ranking of the SCG resistance of PVC-U. A clear correlation between the K-value and the SCG resistance has been elaborated....
Author(s) : Sjoerd Jansma, Peter Cloos, Ernst van der Stok
This paper describes two different test methods used to determine the permeation rate of hydrogen through a reinforced thermoplastic pipe (RTP) system with a HDPE liner pipe and a gas-tight layer at a pressure of 42 bar(g) hydrogen and ambient temperature. One method involThe results of the aforementioned tests...
Author(s) : Anders Andtbacka, Frans Alferink, Peter Sejersen
The behavior of buried plastic pipes is already well described in standards and technical specifications and as well as proven in real life conditions. Plastics pipes in diameters up to around 400 mm are already in use for more than 60 years and pipes with larger diameters for more than 20 years now. All with good...
Author(s) : Ilari Aho, Volker Meyer, Peter Sejersen
The lack of a cross-border acceptance of the approval of the hygienic requirements for plastic pipes systems is inefficient and expensive for the industry. The costs for testing of a pipe system range from a few thousand Euro to more than €30k /reference 3, 4/. The European Plastic Pipe and Fitting Association...
Author(s) : Sarah Eisenstat, Peter Dyke
Many cities in the US are operating their water utility on a “manage to fail” basis, meaning they are replacing >100-year-old pipes at a cycle time of over 150 years. At this rate, most of the pipes will have failed before they can be replaced. Ft. Wayne, IN made the realization that PE pipe is the solution due to...
Author(s) : Sverre Tragethon, Martin Andersson
Global mega trends push for investments in sewage treatment capacity & efficiency. A trend is to go for central regional treatment sites, typically remotely located from dense populated cities. This calls for high capacity pressure sewage transmission pipelines. Reliable operation is of course of paramount importance...
Author(s) : Peter Verlaan
Ten years ago, The European Plastic Pipes and Fittings Association (TEPPFA) has taken the initiative to prepare a draft 'Standard for Infiltration units' based on existing national specifications, at that time (in particular) available in France, Germany, United Kingdom and the Netherlands. This draft 'Standard for...
Author(s) : Ludo Debever, Peter Sejersen, Carolin Spirinckx
Until today there are various ways of demonstrating the Environmental Performance of products, such as Life Cycle Assessments (LCA), Life Cycle Impact Assessments (LCIA), Environmental Performance Declarations (EPDs). The methods to obtain the result, however, can vary from country to country and can be interpreted...
Author(s) : Juergen Wuest, Benjamin Baudrit, Frank Dorbath, Christopher Pommer
A testing apparatus for determining the mechanical properties of electrofusion and heated tool sleeve welded joints with the mechanized linear shear test (LST) was developed. The LST-apparatus allows the recording of the force as a function of the extension / shear length. It has been proved that the linear shear...
Author(s) : Andreas Frank, Isabelle J. Berger, Mario Messiha, Carl-Gustaf Ek, Norbert Schuler, Jens-Martin Storheil, Erwin Mayrbäurl, Steve Heeley, Frank Krause, Lodewijk Niemöller, Philippe Gabriëls, Yogesh S. Deshmukh, Florian Arbeiter, Thomas Koch, Gerald Pinter
In order to improve the circular economy of polymers in terms of sustainability and reduced carbon footprint, the increased use of recyclates has become a topic of major importance. Due to their long design lifetimes, pipe applications represent an excellent opportunity to create added value to non-virgin polymers....
Author(s) : Juergen Wuest, Mirko Wenzel, Andreas Bilsing, Peter Postma, Werner Wessing
Within the scope of a DVGW (German Technical and Scientific Association for Gas and Water) research project the technology of squeezing-off for PE pipes at operating pressures higher than 1 bar and the extension to new materials with higher operating pressures were investigated. For this purpose the tightness of the...
Author(s) : Francis Reny Costa, Anh Tuan Tran, Jeroen Oderkerk, Thomas Hjertberg, Christophe Salles, Ulf W. Gedde, Benjamin Rabaud, Flavia Zraick
The premature failure of polyethylene pipes in contact with high chlorine and chlorine dioxide, used as residual disinfectants in drinking water distribution, remains an area of concern for water companies particularly in regions where temperatures are regularly or seasonally high. Multiple factors can amplify the...