Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


Design of large diameter buried pipes

 

Papers

Plastic Pipes Conference Association # 2018 Las-Vegas

Anders Andtbacka, Frans Alferink, Peter Sejersen

The behavior of buried plastic pipes is already well described in standards and technical specifications and as well as proven in real life conditions. Plastics pipes in diameters up to around 400 mm are already in use for more than 60 years and pipes with larger diameters for more than 20 years now. All with good experience. However, the pipe market is conservative and the advantages of flexibility in especially large diameter buried pipes are still not recognized in all countries. This study brings more evidence and will help to an even broader acceptance of the use of plastic pipes – especially in large diameters.

In the late nineties TEPPFA carried out a study into the behavior of buried thermoplastics pipes. The project had input and participants from both the Plastic Pipe industry as well as from external organizations. Six external leading experts in the field of pipeline design, not necessarily plastics pipes design, have been involved as consultants in the project. The experimental work included a number of less ideal installation circumstances, in order to fully understand where the border line of safe installations is by predicting the performance of the buried pipes. Parameters, like depth of cover, pipe stiffness, installation quality and pipe material’s creep ratio have been studied. 

A report that summarized the experimental work carried out was issued including an analysis of the pipe soil interaction process as it was monitored during the study. Next to that a simple design graph explaining the short and long-term deflection as a function of the pipe stiffness class and the quality of the installation. The results have been presented at the Plastic Pipe Conference /3/, /4/ and in magazines /5/ as well as it is being used in standardization work, e.g. in developing CEN TS15223, “Validated design parameters of buried thermoplastics piping systems”.

Although the physical rules stay the same the world has changed. The need for water tight solutions in large diameter drainage and sewer pipes has given plastic pipe solutions a significant increase in market share in Europe, very well supported by the introduction of the EN 13476 standard which describes a number of different ways to design and produce a structured-wall pipe. TEPPFA has therefore decided to extend that Buried Pipe Study by adding field test and measurements of large diameter structured wall pipes in order to enhance the scope and the validity of the earlier results to those bigger diameters. With the knowledge from the earlier TEPPFA project, in which it was shown that the material’s creep ratio is not an important parameter, it was decided to do all tests with PE structuredwall pipe because of its availability at the site.

A test in Denmark has been executed and SN2 and SN4 PE pipes according to EN13476 has been installed under “Good”, “Moderate” and “Poor” conditions. The soil used has been poorly graded sand / silt mixtures which allows the poor installation. If a rather freefloating uniform backfill would have been used, it would be difficult to create poor installations. The deflection has been measured after assembly but before backfilling and then again after backfilling and completion of the installation. Measurement has been repeated after 10 weeks and 19 weeks. It is planned to continue measuring according the results observed. An older test installation in Finland on the property of Uponor in Vaasa has been included in the project as well. This test installation is affected by severe traffic load.

Related keywords : Buried Pipes, Installation, Compaction, Defection, Stiffness Class, Traffic load.
Please note that the whole article content is available on PPCA website only :

Related papers

2023 Lake Buena Vista : 2.7 METERS AND GROWING

Author(s) : Dr. Henning Stieglitz

Urbanization and the increasing effects of climate change have meant the supply of fresh water and the disposal of wastewater, have become increasingly important in recent years. It is foreseeable that this demand will continue and intensify. In this context, plastic pipe plays a major role due to its unique...

2023 Lake Buena Vista : A NEW CONCEPT FOR TESTING OF NEW GENERATION OF THERMOPLASTIC STORMWATER RETENTION TANKS

Author(s) : Shad Sargand, Issam Khoury, John Kurdziel

One solution in development for managing runoff water is the buried stormwater drainage retention tank or “crate”. The crate is typically a rectangular box structure made of thermoplastic components (flat panels and columns) assembled in a modular form. The function of the top panel is to transfer the load to the...

2023 Lake Buena Vista : A NEW GENERATION OF HIGH PERFORMANCE BIAXIALLY ORIENTED POLYETHYLENE AND POLYPROPYLENE PRESSURE PIPES – AN UPDATE

Author(s) : Ajay Taraiya, Peter Degenhart, Mark Boerakker

In PPXX, a technology was presented for the first time that could bi-axially orient polyolefin pipes. With this technology, it is possible to prepare pipes that have a performance far beyond the standard ones. One approach to achieving this performance is via a continuous in-line process. To optimize the in-line...

2023 Lake Buena Vista : CUT-AND-COVER PIPELINES WITH POOR TRENCH WALLS

Author(s) : Amster Howard

This paper explores the use of a composite soil stiffness as a valuable design tool to consider when a pipeline traverses through poor soil conditions. Thermoplastic pipe are flexible pipe and require good soil support at the sides of the pipe to minimize deflection. However, sometimes the trench walls are weak soils...

2023 Lake Buena Vista : DESIGN METHODS AND ACTUAL PERFORMANCE OF LARGE DIAMETER STRUCTURED WALL PIPES

Author(s) : Anders Andtbacka, Peter Sejersen

In March 1999, a project report on the performance of buried Thermoplastics pipes was published by TEPPFA /1/. In the report, deflection and strain data on buried pipes were analyzed and compared with calculation results from several well-known static calculation models in use in Europe. Pipes were installed to...

2023 Lake Buena Vista : DEVELOPMENT OF AN ACCELERATED POINT LOAD TEST FOR THE EVALUATION OF PIPES MADE OF PE 100-RC

Author(s) : Ernst van der Stok, Mirko Wenzel, Thomas Kratochvilla, Kurt Engelsing, Werner Weßing, Britta Gerets

It has not been possible to derive an accelerated procedure for the Point Load Test (PLT) as a pipe test before now. Further research and testing were therefore needed to establish appropriate requirements for standards including EN 1555-1 to rule out uncertainty in the market. The PLT is a central product test for...

2023 Lake Buena Vista : FIELD AND FEM PERFORMANCE OF AGRICULTURAL MAINS

Author(s) : Kevin White, Shad Sargand

The current standard of practice for the installation of agricultural mains is in accordance with ASTM F449, Standard Practice for Subsurface Installation of Corrugated Polyethylene Pipe for Agricultural Drainage or Water Table Control. ASTM F449 has several limitations. Currently, the allowable maximum height of...

2023 Lake Buena Vista : HIGH DENSITY POLYETHYLENE (HDPE) PIPE BRINGS SAFE SHORES AND RELIABLE ELECTRICITY TO RWANDA

Author(s) : Shane Schuessler, Richard Coombs, Mohamed Hageb, Abdullah Saber, Grigorios Vigellis, Chandra Basavaraju

Bordered by Rwanda and the Democratic Republic of Congo sits Lake Kivu, an African Great Lake formed along the East African Rift. Lake Kivu is one of the world’s deepest freshwater lakes and contains enormous quantities of dissolved carbon dioxide and methane gas held at depths greater than 1100 feet (350 meters)....

2023 Lake Buena Vista : HOW AN INDUSTRY LEAD PVC PLASTIC PIPES RECYCLING SCHEME CAN CHANGE PERCEPTIONS, EDUCATE, AND PROVIDE VALUABLE INSIGHTS FOR A MORE SUSTAINABLE SOLUTION

Author(s) : Cindy Bray

For over two decades, the plastics pipe industry in Australia has aimed to recycle the maximum amount of usable plastic pipe and other suitable materials into new plastic pipes through programs such as take-back schemes and providing collection facilities on manufacturing sites. In Australia long-term sustainability...

2023 Lake Buena Vista : HOW PVC PIPES CAN CONTRIBUTE TO FOOD SAFETY IN THE WORLD’S MEGA-CITIES

Author(s) : Tobias Johnsen, Ole Grøndahl Hansen

With a growing global population that will primarily settle in urban areas, more and more agricultural land will be converted into dwellings, roads etc. As the demand for food in 2050 will be 60% greater than today, a conflict between Sustainable Development Goals 2 (Zero Hunger) and 11 (Sustainable Cities and...

2023 Lake Buena Vista : HOW TO STRENGTHEN THE DEVELOPMENT OF CHINA’S PLASTIC PIPE INDUSTRY IN THE NEW MARKET ENVIRONMENT

Author(s) : Zhanjie Wang, Jing Guo, Lin Wang

In the past two years, the Chinese plastic pipe industry has faced a complex and changeable development situation. The domestic economy has faced the pressure of demand shrinkage, supply impact, and expected weakness, and the market has changed greatly. The impact of the Covid-19 and the influence of many unfavorable...

2023 Lake Buena Vista : IMPROVING MECHANICAL SORTING OF POST-CONSUMER PLASTIC WASTE TO ACHIEVE CIRCULAR USE OF PLASTIC PIPES

Author(s) : Márton Bredács, Jutta Geier, Mario Messiha, Gernot Oreski, Gerald Koinig, Raphael Horvath, Szilveszter Gergely, Gerald Pinter

In 2020, the global plastics production was 367 million tons. In Europe 20 % was used in the building and construction sector to manufacture in significant proportion polyethylene (PE) and polypropylene (PP) pipes [1]. To increase the current 30 % recycling rate, it is crucial to improve the quality of recyclates and...

2023 Lake Buena Vista : LIFECYCLE COST BENEFITS OF PVC-U PIPES IN EUROPE

Author(s) : A. Marangoni

The competitiveness of plastic pipes vs. non plastic pipes for water and sewer networks relies on both a superior performance to cost ratio and environmental benefits that can be offered to the utility industry, across the whole lifecycle of these networks. In order to help the European pipe network owners in...

2023 Lake Buena Vista : MEETING THE EUROPEAN NORDIC QUALITY REQUIREMENTS FOR PVC PIPES WITH RECYCLED MATERIAL

Author(s) : Tobias Johnsen

To ensure the highest possible quality of plastic pipes for the Nordic market, the Nordic Poly Mark currently only allows virgin material or own reprocessed material. In order to accelerate the circular plastic pipe economy in the Nordics, a partnership between a PVC pipe waste collection system, a PVC pipe producer...

2023 Lake Buena Vista : MYRIAD OF CHOICES FOR BURIED PIPE INSTALLATION

Author(s) : Amster Howard

This paper focuses on the confusing plethora of choices that a design engineer in the United States faces when selecting installation instructions for buried pressure thermoplastic pipelines. For polyethylene pipe, the decision is between AWWA Manual M55, ASTM D2774, ASTM F1668, the PPI Handbook, MAB-3, PE Field...

2023 Lake Buena Vista : NEW CYCLIC METHOD FOR PVC FORCE MAINS

Author(s) : Jay Parvez, Richard Nichols

All thermoplastic and thermoset pipes must consider the impacts of cyclic loading on overall performance. Since its first use, PVC pipes have been tested for its resilience to such loading. As testing evolved over time, the method to determine cyclic capacity for gasketed PVC pipes has improved. Previously, the...

2023 Lake Buena Vista : PE100 MATERIAL SUPPORTS WORLD’S LARGEST WASTEWATER TREATMENT PLANT – BAHR EL BAQAR, EGYPT

Author(s) : Peter Youssef, Sultan Alkendi, Hussein Basha

Bahr El-Baqar Water Treatment Plant, produces 2 billion m3 per year, introduces a sustainable solution for environmental pollution recovery and irrigation water source (via recycling the water of Bahr El- Baqar drain); whereas it protects the environment and generates water to support the cultivation of 4000 km2 in...

2023 Lake Buena Vista : PVC-U PIPES: OPTIMAL EXTRUSION CONDITIONS FOR A 100+ YEAR DESIGN LIFETIME

Author(s) : J. Lahoz

An investigation project was launched in 2020 to clarify the relationships between the processing conditions and the design lifetime of PVC-U 250 pipes. Ca/Zn stabilized pressure pipes were extruded with different processing temperatures and characterized by their DSC B-onset temperature and degree of gelation. Their...

2023 Lake Buena Vista : SOLUTIONS FOR REINFORCED THERMOPLASTIC PIPES (RTPS)

Author(s) : Ali M Alghamdi, Recep Yaldiz, Faisal Almana, Yousof Ghazzawi, Abdul Rahim Arafath, Ratnesh Khandelwal, Azzedine Kioul, Turki Al-Shahrani, Salem Al-Anazi, Sarfraz Abbasi, Mohammed Aljasser, Parthipan B, Kavya A, Harm Caelers

Reinforced thermoplastic pipes (RTPs) are multilayer structured pipes reinforced with high-strength materials such as fibers (glass, aramid, or carbon fibers). RTPs are used to transport highly corrosive mediums at elevated pressures and temperatures. An example of that is the use of RTP in the Oil & Gas industry to...

2023 Lake Buena Vista : THE CARBON COST OF OUR BURIED INFRASTRUCTURE – IS IT OUT OF SITE AND OUT OF MIND?

Author(s) : Paul O’Regan, Nigel Cassidy, Neil Wallace

The United Nations Environment Programme (UNEP) has estimated that the building sector accounts for 38% of world-wide energy-related CO2 emissions and that the construction industry is responsible for nearly 30% of this figure. Modern-day pipes, sewers and water drainage systems are predominantly made of materials...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE