Papers
Plastic Pipes Conference Association # 2016 Berlin
Francis Reny Costa, Anh Tuan Tran, Jeroen Oderkerk, Thomas Hjertberg, Christophe Salles, Ulf W. Gedde, Benjamin Rabaud, Flavia Zraick
The premature failure of polyethylene pipes in contact with high chlorine and chlorine dioxide, used as residual disinfectants in drinking water distribution, remains an area of concern for water companies particularly in regions where temperatures are regularly or seasonally high. Multiple factors can amplify the adverse effects of these disinfectants on the performance of polyolefin pipes. The formulation of the polyethylene resin and its inherent chemical stability against such oxidants is one key factor and an important starting point to extend the lifespan of distribution infrastructure with improved pipe performance. In many cases, selecting a suitable resin may be the only solution an operator can act upon since other factors are often dictated by distribution requirements (disinfectant concentration, pressure, water temperature). In the design of the resin, it is the additive package that has the biggest influence on the recipe optimization against disinfectants followed by the improved SCG performance to resist initial cracks. A robust additive package should, on the one hand, possess a high chemical stability against the oxidative disinfectants and, on the other, ensure sufficient stabilization of the polymer resin itself over a long period of time. A major challenge in the development of new disinfectant resistant resins is linked to the long timeframe (up to 18 months) currently required by a pilot scale pipe testing method to evaluate the performance of different formulations. In this study, we propose a complementary accelerated test method that can be used to benchmark the stability of the additive package against chlorine dioxide treated water. Results from this accelerated test method and pilot scale pipe testing are compared to demonstrate the effectiveness of the test strategy in differentiating among various polyethylene resins and identifying the best performing solution.
Related papers
Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger
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Author(s) : Drew Mueller, Peter Dyke
HDPE Pipe holds a dominant position in several markets in North America: natural gas distribution, oil patch, mining, landfill and geothermal. So why are polyethylene’s municipal water and wastewater market shares so much lower than these other industries? How has the polyethylene industry been successful in growing...
Author(s) : Derek Muckle
A technical program has been undertaken to provide evidence on the suitability of polyethylene pipe and fitting systems for the distribution of hydrogen fuel gas. The underlying principle has been to evaluate material in the form of a pipe and to consider the performance of the pipe and of the welded jointing systems...
Author(s) : Lei Wang, Guozhi Xu, Qiaoping Qiu, Weihua Lu, Yanwang Han
PP-R (random copolymerized polypropylene) has been widely used in hot and cold water systems. However, the standard PP-R pipes have the disadvantages of a large high-temperature thermal expansion coefficient, an insufficient notched impact strength, and a low temperature and pressure resistance. In this paper, a new...
Author(s) : Ilija Radeljic, Ebbe Smith
HDPE pipe can be relatively easily scratched during the manipulation on the site, which is especially true for the marine pipelines. Installing the scratched marine pipe with the S bend method presents a risk and repair methods are usually performed. Currently, there is no standard defining the repair procedure, in...
Author(s) : Peter Hubbard, Linqing Luo, Andrew Yeskoo, Kenichi Soga, Krista (Moita) Araica, Gus Cicala, Marshall McLeod
Seismically active faults pose a risk to buried water pipelines that can be complicated to quantify. Fault type, slip rate, pipeline geometry, and soil conditions all factor into a complex soil-pipeline interaction. For critical pipelines that cross faults, high-density polyethylene (HDPE) has become an attractive...
Author(s) : Dominique GUEUGNAUT, Pascal AUSSANT, Romuald BOUAFFRE, Myriam BECHROURI
Concerns regarding the environment and sustainable development have revived interest in the reprocessing and re-use of polymer materials from manufactured objects that have reached the end of their operating life. Within this framework, formal professional agreements have been put in place at global level under the...
Author(s) : Paul J. Freudenthaler, Joerg Fischer, Mathias Eder, Reinhold W. Lang
For controlled water disinfection, typically chlorine is used and preliminary studies demonstrate its aging and crack growth acceleration effects on polyolefin pipe materials [1, 2]. Although the use of recycled plastics is not prohibited in some ISO standards for polyolefin piping systems [3–5], only small amounts...
Author(s) : Mike Troughton, Amir Khamsehnezhad, Changyi Yu
When butt fusion welding polyethylene (PE) pipes in the field, it is often specified that the pipes must undergo fusibility testing in all combinations of suppliers, diameters and thicknesses before being fused in production. This is a very onerous and expensive task, but must be carried out to ensure that the PE...
Author(s) : Shuhei Nishida, Shintaro Iwasaki, Hidefumi Yamanaka, Takahiro Kasatani
Polyethylene pipelines have been used for natural gas service applications for over 40 years in Japan. It is thought that they will continue to be used widely for many years. Therefore, it is important to confirm the conditions of the existing pipelines being used for the long term. In this study, polyethylene pipes...
Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Buc Slay
The effects of liquid hydrocarbons on long term strength of pipe grade thermoplastic resins is an important consideration when designing pressure pipe for use in the oil and gas industry. There is an extensive body of work going back several decades descri bing these effects for pipe grade polyethylenes, and all...
Author(s) : Ernst van der Stok
For PE 100-RC, two tests are still under development for pipes: the point load test (PLT) and the accelerated notch pipe test (aNPT). The PLT was developed by a project group consisting of manufacturers and end users. The PLT determines the resistance to point loads as they can occur in practice. An earlier study...
Author(s) : S. Nestelberger, J. Cheng
The Point Load Test (PLT) [ 1, 2] was designed to simulate the SCG (slow crack growth) failure initiated by a rock pressing into the exterior wall of a polymer pipe. Today’s PE materials sustain long PLT testing times, due to its high SCG resistance design. Consequently, an accelerated “PLT+” with the support...
Author(s) : Amster Howard
Flowable fill is used for many applications, but mainly for pipe trench embedment and backfill. There are three ways that using flowable fill can be kind to the environment. Because flowable fill is self-leveling and has a strength greater than the native soil, the trench cross section can be minimized. This means...
Author(s) : Gerald Pinter, Johannes Wiener, Florian Arbeiter, Abhishek Tiwari, Otmar Kolednik
For pipe applications, catastrophic failure due to crack growth has to be prevented by all means. Techniques to develop new and even tougher pipe materials are explored in this contribution. The aim is to create a multi-layer architecture, that exhibits high toughness as well as damage tolerance towards sharp notches....
Author(s) : Stephan Kneck, Henrik Iskov
It has become ever clearer that the resources of natural gas are an energy source, which will be less important in the future due to limitations in use of natural reserves. In order to prepare for the future the gas industry is looking at the alternative fuel gases, one such fuel gas is hydrogen. In order to prepare...
Author(s) : Christian Schalich
Plastic pipes for infrastructure and building applications are precisely specified with regards to wall thickness and diameter. Pipe manufacturers use different measuring methods in order to ensure the required dimensional accuracy and maintain a constant high quality. This paper introduces a measuring system based on...
Author(s) : Suleyman Deveci, Nisha Preschilla, Sulistiyanto Nugroho, Birkan Eryigit
Carbon black (CB) has been used as a perfect and the cheapest solution to prevent photo degradation of polyethylene against UV light exposure. The effect of carbon black on the mechanical properties of polyethylene pipes was studied extensively, but only on well dispersed and distributed carbon black...
Author(s) : White G. Jee, Wes Long, Marcello Russo
In 2018, the North American HDPE pressure pipe market experienced unprecedented demand and growth especially in the region of the Permian basin in west Texas. 1 As aninnovative means of increasing HDPE pipe supply in this region, the first modular mobile extrusion plant was moved to Pecos, TX. Using custom designed...
Author(s) : Gisbert Rieß, Katrin Berger, Anna Kaltenegger-Uray, Florian Arbeiter
The effect of electron-beam and silane crosslink of polyethylene on the resulting permeation characteristics was investigated. Polyethylene sheets were processed and crosslinked by irradiation with high energy electrons and by grafting and subsequent hydrolysis of organosilanes during a reactive extrusion process. The...
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