Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


Implementation of a new chlorine dioxide device for accelerated aging of polyolefin pipe materials

 

Papers

Plastic Pipes Conference Association # 2016 Berlin

Márton Bredács, Anita Redhead, Andreas Frank, Amaia Bastero, Gerald Pinter

To maintain the high quality of potable water chlorine based disinfectants are frequently dosed into the drinking water network. Considering the oxidative nature of these species their long-term impact on the aging of polyolefin pipes is a matter of interest. In this study four polyolefin pipe grades were objected to an accelerated aging in 10 ppm of chlorine dioxide (ClO2) solution at 60 °C in order to gain information about the penetration behavior of ClO2. After a few weeks of conditioning the surface analysis with scanning electron microscopy (SEM) revealed several micro cracks, confirming a highly degraded superficial layer. The cross section SEM images displayed the degraded surface layer with a thickness of about a 100 µm. Furthermore thermal analysis such as the Oxidation Onset Temperature (OOT) and IR-spectroscopy (FTIR) indicated a significant material degradation in various depths for each sample.

In the past decades polyolefin (PO) pipes have been successfully applied in the water distribution network due to their numerous advantages. To ensure the nowadays expected 100 years of service lifetime the possible effect of operation conditions on the long-term performance of the PO pipe must be thoroughly analyzed. Several drinking water disinfection techniques such as ozonation, ultraviolet (UV) radiation, chlorination, the addition of chloramines, and chlorine dioxide (ClO2) are used to eliminate diseasecausing microorganisms in potable water [1–3]. The addition of disinfectant to potable water creates a highly oxidative environment, which may lead to an accelerated consumption of stabilizers and even to the degradation of the materials.

Chlorine based disinfectant are the most widely applied species as a result of their high effectivity against various pathogens and remarkably lower implementation and operation cost compared to ozonation and UV radiation. Considering the strong oxidizing potential of ClO2, it is the most effective chemical substance against microorganisms among the chlorine based disinfectants [4,5] When ClO2 enters water it does not hydrolyze but remains as a dissolved gas. This gas is a stable radical which reacts fast due to single-electron transfer with an organic compound, forming mostly chlorite ions, but no chlorinated by-products. Beside the effectivity, another advantageous property of ClO2 is that it does not produce carcinogenic trihalomethanes [6,7]. The applied amount of ClO2 for drinking water disinfection is generally in the range of 1-1,4 mg/l in the USA [8] and in the EU it is usually kept between 0,05-1 mg/l [7]. At higher concentrations chlorite and chlorate ions are proved to have an adverse health effect [9] the maximum allowed amount of it is 0,8 mg/l [10]. Premature pipe failure was observed in several regions in France [11,12] and in the USA [13], which could be directly linked to the application of ClO2 in drinking water network. Some recently published studies [14–23] confirmed a fast consumption of different antioxidants (AOs) in ClO2 solution. Furthermore in the work of Colin et al. [11,12,23] the presented data indicate that oxidizing agents derived from chlorine dioxide could react with polymer molecules too. In contrast based on the investigations of Steven and Seeger [24] the reactivity of ClO2 to saturated hydrocarbons should be zero. 

Despite the obvious impact of disinfectants on PO lifetime the accurate degradation mechanism has not been understood yet. The aim of the current study is to gain a deeper insight into the relevant degradation process by accelerated laboratory aging of PO pipe grades. In order to investigate the effect of this disinfectant on polyethylene (PE) and polypropylene (PP) materials, an accelerated immersion test was performed. In the present work the main focus was put on the analysis of material property changes in various depths.

Related keywords : Polyolefin pipes, Degradation, Chlorine dioxide, Antioxidant profile.
Please note that the whole article content is available on PPCA website only :

Related papers

2023 Lake Buena Vista : 2.7 METERS AND GROWING

Author(s) : Dr. Henning Stieglitz

Urbanization and the increasing effects of climate change have meant the supply of fresh water and the disposal of wastewater, have become increasingly important in recent years. It is foreseeable that this demand will continue and intensify. In this context, plastic pipe plays a major role due to its unique...

2023 Lake Buena Vista : DESIGN METHODS AND ACTUAL PERFORMANCE OF LARGE DIAMETER STRUCTURED WALL PIPES

Author(s) : Anders Andtbacka, Peter Sejersen

In March 1999, a project report on the performance of buried Thermoplastics pipes was published by TEPPFA /1/. In the report, deflection and strain data on buried pipes were analyzed and compared with calculation results from several well-known static calculation models in use in Europe. Pipes were installed to...

2023 Lake Buena Vista : HOW AN INDUSTRY LEAD PVC PLASTIC PIPES RECYCLING SCHEME CAN CHANGE PERCEPTIONS, EDUCATE, AND PROVIDE VALUABLE INSIGHTS FOR A MORE SUSTAINABLE SOLUTION

Author(s) : Cindy Bray

For over two decades, the plastics pipe industry in Australia has aimed to recycle the maximum amount of usable plastic pipe and other suitable materials into new plastic pipes through programs such as take-back schemes and providing collection facilities on manufacturing sites. In Australia long-term sustainability...

2023 Lake Buena Vista : HOW PVC PIPES CAN CONTRIBUTE TO FOOD SAFETY IN THE WORLD’S MEGA-CITIES

Author(s) : Tobias Johnsen, Ole Grøndahl Hansen

With a growing global population that will primarily settle in urban areas, more and more agricultural land will be converted into dwellings, roads etc. As the demand for food in 2050 will be 60% greater than today, a conflict between Sustainable Development Goals 2 (Zero Hunger) and 11 (Sustainable Cities and...

2023 Lake Buena Vista : HOW TO STRENGTHEN THE DEVELOPMENT OF CHINA’S PLASTIC PIPE INDUSTRY IN THE NEW MARKET ENVIRONMENT

Author(s) : Zhanjie Wang, Jing Guo, Lin Wang

In the past two years, the Chinese plastic pipe industry has faced a complex and changeable development situation. The domestic economy has faced the pressure of demand shrinkage, supply impact, and expected weakness, and the market has changed greatly. The impact of the Covid-19 and the influence of many unfavorable...

2023 Lake Buena Vista : IMPROVING MECHANICAL SORTING OF POST-CONSUMER PLASTIC WASTE TO ACHIEVE CIRCULAR USE OF PLASTIC PIPES

Author(s) : Márton Bredács, Jutta Geier, Mario Messiha, Gernot Oreski, Gerald Koinig, Raphael Horvath, Szilveszter Gergely, Gerald Pinter

In 2020, the global plastics production was 367 million tons. In Europe 20 % was used in the building and construction sector to manufacture in significant proportion polyethylene (PE) and polypropylene (PP) pipes [1]. To increase the current 30 % recycling rate, it is crucial to improve the quality of recyclates and...

2023 Lake Buena Vista : INNOVATIVE ADDITIVE TECHNOLOGY FOR IMPROVING THE CHLORINE RESISTANCE OF POTABLE HDPE PIPES WITH LOW NIAS (NON-INTENTIONALLY ADDED SUBSTANCES)

Author(s) : Dr. Tania Weyland, Dr. Tobias Eltze, Dr. Rolf Wittlinger, Marie-Laure Bertet, Gregor Huber

A significant amount of water is lost in transit from the water treatment plant to the consumer. A major cause of water leakages is the deterioration of assets including the use of disinfectants. Using chlorine-based disinfectants is known to be extremely effective in eliminating waterborne pathogens, but they also...

2023 Lake Buena Vista : LIFECYCLE COST BENEFITS OF PVC-U PIPES IN EUROPE

Author(s) : A. Marangoni

The competitiveness of plastic pipes vs. non plastic pipes for water and sewer networks relies on both a superior performance to cost ratio and environmental benefits that can be offered to the utility industry, across the whole lifecycle of these networks. In order to help the European pipe network owners in...

2023 Lake Buena Vista : MEETING THE EUROPEAN NORDIC QUALITY REQUIREMENTS FOR PVC PIPES WITH RECYCLED MATERIAL

Author(s) : Tobias Johnsen

To ensure the highest possible quality of plastic pipes for the Nordic market, the Nordic Poly Mark currently only allows virgin material or own reprocessed material. In order to accelerate the circular plastic pipe economy in the Nordics, a partnership between a PVC pipe waste collection system, a PVC pipe producer...

2023 Lake Buena Vista : NEW CYCLIC METHOD FOR PVC FORCE MAINS

Author(s) : Jay Parvez, Richard Nichols

All thermoplastic and thermoset pipes must consider the impacts of cyclic loading on overall performance. Since its first use, PVC pipes have been tested for its resilience to such loading. As testing evolved over time, the method to determine cyclic capacity for gasketed PVC pipes has improved. Previously, the...

2023 Lake Buena Vista : PE100 MATERIAL SUPPORTS WORLD’S LARGEST WASTEWATER TREATMENT PLANT – BAHR EL BAQAR, EGYPT

Author(s) : Peter Youssef, Sultan Alkendi, Hussein Basha

Bahr El-Baqar Water Treatment Plant, produces 2 billion m3 per year, introduces a sustainable solution for environmental pollution recovery and irrigation water source (via recycling the water of Bahr El- Baqar drain); whereas it protects the environment and generates water to support the cultivation of 4000 km2 in...

2023 Lake Buena Vista : PVC-U PIPES: OPTIMAL EXTRUSION CONDITIONS FOR A 100+ YEAR DESIGN LIFETIME

Author(s) : J. Lahoz

An investigation project was launched in 2020 to clarify the relationships between the processing conditions and the design lifetime of PVC-U 250 pipes. Ca/Zn stabilized pressure pipes were extruded with different processing temperatures and characterized by their DSC B-onset temperature and degree of gelation. Their...

2023 Lake Buena Vista : SOLUTIONS FOR REINFORCED THERMOPLASTIC PIPES (RTPS)

Author(s) : Ali M Alghamdi, Recep Yaldiz, Faisal Almana, Yousof Ghazzawi, Abdul Rahim Arafath, Ratnesh Khandelwal, Azzedine Kioul, Turki Al-Shahrani, Salem Al-Anazi, Sarfraz Abbasi, Mohammed Aljasser, Parthipan B, Kavya A, Harm Caelers

Reinforced thermoplastic pipes (RTPs) are multilayer structured pipes reinforced with high-strength materials such as fibers (glass, aramid, or carbon fibers). RTPs are used to transport highly corrosive mediums at elevated pressures and temperatures. An example of that is the use of RTP in the Oil & Gas industry to...

2023 Lake Buena Vista : THE CARBON COST OF OUR BURIED INFRASTRUCTURE – IS IT OUT OF SITE AND OUT OF MIND?

Author(s) : Paul O’Regan, Nigel Cassidy, Neil Wallace

The United Nations Environment Programme (UNEP) has estimated that the building sector accounts for 38% of world-wide energy-related CO2 emissions and that the construction industry is responsible for nearly 30% of this figure. Modern-day pipes, sewers and water drainage systems are predominantly made of materials...

2021 Amsterdam : A COST BENEFIT ANALYSIS OF PVC PIPES RECYCLING

Author(s) : A. Marangoni

The quality of infrastructures is a key driver for maximizing the performance of the utilities networks and minimizing the environmental impacts associated with their operation. The water and sewer pipes are key network elements to guarantee a satisfactory service to the citizens. Their end-of-life management is an...

2021 Amsterdam : A METHODOLOGY TO DETERMINE CHARPY IMPACT STRENGTH OF NOTHCED SPECIMEN CUT FROM PLASTICS PIPES

Author(s) : Li, Yanjun, Xiang, Aimin, Xu, HaiyunBeijing, Xie, Jianling, Ho, Kinman, Xu, HaiyunBeijing

It is necessary to evaluate the impact resistance of plastics pipes as they have the potential to be damaged by hitting or colliding during storage, transportation and installation. As a well-established test method, the Charpy impact strength of unnotched test pieces cut from thermoplastics pipes is determined...

2021 Amsterdam : DESIGN OF LARGE DIAMETER BURIED PIPES

Author(s) : Anders Andtbacka, Peter Sejersen

In the late nineties a study of the behavior of buried thermoplastics pipes was carried out. The project had input and participants from both the plastic pipe industry as well as from external organizations. Six external leading experts in the field of pipeline design, not necessarily plastics pipes design, have been...

2021 Amsterdam : DEVELOPMENT OF A RAPID AND INNOVATIVE IN-FACTORY PROCEDURE FOR TESTING THE PERFORMANCES OF PE PIPES CONTAINING VARIOUS PROPORTIONS OF RECYCLED POLYMER MATERIAL

Author(s) : Dominique GUEUGNAUT, Pascal AUSSANT, Romuald BOUAFFRE, Myriam BECHROURI

Concerns regarding the environment and sustainable development have revived interest in the reprocessing and re-use of polymer materials from manufactured objects that have reached the end of their operating life. Within this framework, formal professional agreements have been put in place at global level under the...

2021 Amsterdam : EVALUATION OF MECHANICAL PROPERTIES AND LONG- TERM DURABILITY OF AGED POLYETHYLENE PIPES FOR GAS DISTRIBUTION

Author(s) : Shuhei Nishida, Shintaro Iwasaki, Hidefumi Yamanaka, Takahiro Kasatani

Polyethylene pipelines have been used for natural gas service applications for over 40 years in Japan. It is thought that they will continue to be used widely for many years. Therefore, it is important to confirm the conditions of the existing pipelines being used for the long term. In this study, polyethylene pipes...

2021 Amsterdam : FIRST USE OF PE100-HT CONDUITS FOR ADVANCING THE CONTAINMENT OF UNDERGROUND HIGH VOLTAGE CABLES

Author(s) : Dr. Holger Brüning, Serge Hascoët, Yann Delanne, Didier Nozahic, Jawdat Mansour, José Santana

RTE operates, maintains and develops the French electricity network, including the High and very High Voltage cable lines. Their network is the largest in Europe and includes over 6400 km of underground HV links operated in 2018. The company is modernizing and developing its network by investing 1.5 billion euros per...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE