Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


Development of a Slow Crack Growth Resistance (Strain Hardening) Test for Assessment of Ageing PE Pipeline Materials

 

Papers

Plastic Pipes Conference Association # 2014 Chicago

Sonya Pemberton, David Chrystie-Lowe, Sabah Rafiq, Karolina Modelska, Edward Ingham

A room temperature tensile test using thin films taken from the outside and inside surface of polymer pipes has been developed to study the slow crack growth resistance of ageing PE pipelines via analysis of their strain hardening behaviour. A range of PE materials in service since the early 1970s and 80s are studied, focussing on MDPE gas pipeline materials. The aim of this work is to allow prediction of the remaining lifetime of ageing PE pipes or to give a risk ranking of ageing materials to assist with network management. The advantages of testing thin films are the small amount of material required, which could potentially be taken as scrapings or coupons from live material in the field, the short test time of 20 minutes to 8 hours required compared to potentially thousands of hours for NPT or other slow crack growth tests, the fact that testing is undertaken at room temperature, avoiding the necessity for heat treatment of the samples, and the none-specialised equipment required in the form of a tensometer, contact extensometer and ISO 37 stamp. However, as yet no correlation has been found between the strain hardening response of various PE pipeline materials and their expected slow crack growth resistance.

Related keywords : test, strain, crack, material, slow, stress, growth, seen.
Please note that the whole article content is available on PPCA website only :

Related papers

2023 Lake Buena Vista : A NEW GENERATION OF HIGH PERFORMANCE BIAXIALLY ORIENTED POLYETHYLENE AND POLYPROPYLENE PRESSURE PIPES – AN UPDATE

Author(s) : Ajay Taraiya, Peter Degenhart, Mark Boerakker

In PPXX, a technology was presented for the first time that could bi-axially orient polyolefin pipes. With this technology, it is possible to prepare pipes that have a performance far beyond the standard ones. One approach to achieving this performance is via a continuous in-line process. To optimize the in-line...

2023 Lake Buena Vista : ACCELERATING SUSTAINABILITY WITH DIGITAL SOLUTIONS

Author(s) : Joseph Melesio Venegas

Digital tools can be a catalyst to accelerate the change we need to meet the goals of the Paris Climate Agreement (“The Paris Agreement”). Across all industries and all walks of life we need to speed up the pace of sustainable innovation. Fortunately, within the plastic pipe industry we have several forms of...

2023 Lake Buena Vista : ALTERNATIVE SLOW CRACK GROWTH TEST FOR THE HDPE CONDUIT INDUSTRY: CORRELATION BETWEEN ESCR AND NCLS

Author(s) : Kevin Copher, Patrick Vibien

High Density Polyethylene (HDPE) conduit is a durable product designed to protect cables for multiple generations buried underground or encased in concrete. Conduit is subject to coiling stresses, installation stresses and in-service stresses, such as those generated from installed curvature, soil loading, or rock...

2023 Lake Buena Vista : BENDING & DEFLECTION LIMITS OF PE PIPE – EXISTING & PROPOSED

Author(s) : Chris Ampfer, P.E., Harvey Svetlik, P.E.

The current polyethylene (PE) pipe bending limits (longitudinal and circumferential deflection) are based on a circumferential (tangential) strain tolerance limit of approximately 1%. Research in the late 1970’s using constant tensile strain focused on what strain can be imposed on HDPE by bending and not have it...

2023 Lake Buena Vista : DEVELOPMENT OF A NEW QUALITY CONTROL TEST METHOD TO ASSESS THE STRESS CRACK RESISTANCE OF HDPE

Author(s) : Dr. Michael Pluimer, Sara Stone

The Notched Constant Ligament Stress test (NCLS test, ASTM F2136)[1] is a test method that measures the slow crack growth in High Density Polyethylene. The NCLS test requires a notch on all test specimens to act as a stress concentration at that point so crack propagation can be easily predicted and studied. In...

2023 Lake Buena Vista : DEVELOPMENT OF AN ACCELERATED POINT LOAD TEST FOR THE EVALUATION OF PIPES MADE OF PE 100-RC

Author(s) : Ernst van der Stok, Mirko Wenzel, Thomas Kratochvilla, Kurt Engelsing, Werner Weßing, Britta Gerets

It has not been possible to derive an accelerated procedure for the Point Load Test (PLT) as a pipe test before now. Further research and testing were therefore needed to establish appropriate requirements for standards including EN 1555-1 to rule out uncertainty in the market. The PLT is a central product test for...

2023 Lake Buena Vista : DEVELOPMENT OF HYDRO-AXIAL TENSION METHOD FOR WHOLE PIPE TENSILE TEST

Author(s) : Sunwoong Choi, Robert Stakenborghs , Pyeongan Lee, Byoungho Choi

This work developed a hydro-axial tension (HAT) test as a whole pipe axial tensile test and applied to evaluate the polyethylene (PE) pipe and fusion joints containing various flaws. HAT test was designed to utilize hydrostatic pressure to cause axial tension in pipes. The experimental and numerical analysis was...

2023 Lake Buena Vista : DIFFERENT THERMO-OXIDATIVE TESTS IN COMPARISON FOR ONE INDUSTRIAL PE PIPE COMPOUND

Author(s) : Norbert Jansen

A practical requirement of temperature resistance of minimum 50 years at 70°C was established for the extra high voltage (EHV) corridor projects in Germany. Experts have debated what tests are best suited to prove the suitability of a pipe resin for cable protection pipes which may be installed hastily and under...

2023 Lake Buena Vista : EFFECT OF NOTCH RADIUS ON NOTCHED PIPE FAILURE TIME

Author(s) : Aisha Khaleel, Suleyman Deveci, Sulistiyanto Nugroho, Fatima AlHameli

The use of polyethylene pipes in transportation networks of pressurized water and gas have shown superb performance over the history. High density, high-molecular-weight, and bi-modal polyethylene materials, known as PE80, PE100 and PE100RC, have successfully served the market for many years in standard applications....

2023 Lake Buena Vista : EFFECT OF POLYPROPYLENE (PP) POST-CONSUMER RECYCLATE ON THE SLOW CRACK GROWTH RESISTANCE OF A VIRGIN PP PIPE MATERIAL

Author(s) : Jessica Hinczica, Mario Messiha, Florian Arbeiter, Gerald Pinter

In Europe, only 1.8 million tons of recycled material is processed in new products within the building and construction sector [1]. Recyclates and blends of recyclates with virgin materials are already used for different products in the plastic pipe industry, such as cable trays, or storm water management...

2023 Lake Buena Vista : EFFECTS OF POLYMER DESIGN PARAMETERS ON THE SLOW CRACK GROWTH RESISTANCE BASED ON CRACKED ROUND BAR

Author(s) : Jiyong Park, JaeHyuck Han, YoungGu Kim, Eunjin Park

This study investigates the influence of various parameters on polymer design to determine the slow crack growth. HDPE(High Density Polyethylene) materials with different molecular weight distribution and comonomer content for PE100-RC pipe were investigated with cracked round bar test. The cracked round bar test...

2023 Lake Buena Vista : ESTABLISHING REQUIREMENTS FOR RECYCLED HDPE IN HDPE CONDUIT

Author(s) : Michael Pluimer, Christian Herrild, Patrick Vibien

With enhanced interest in a circular economy and the potential use of recycled HDPE within HDPE conduit, a research project was undertaken to investigate the necessary technical requirements when using recycled HDPE. High Density Polyethylene (HDPE) conduit is a durable product designed to protect cables...

2023 Lake Buena Vista : FROM FISHING NETS TO PLASTIC PIPES: NEW CHALLENGES FOR RECYCLED POLYETHYLENE FLOWS IN A CIRCULAR ECONOMY

Author(s) : Rafael A. García-Muñoz, Rafael Juan, Mónica de la Cruz, Beatriz Paredes, Carlos Domínguez

Plastics are widely used in various industries, resulting in the generation of significant amounts of plastic waste, which causes environmental and economic problems. Although mechanical recycling is the most commonly employed technology, the resulting recyclates often suffer from degradation and contamination. This...

2023 Lake Buena Vista : FUSION TEST PROGRAM ON POLYAMIDE PIPING SYSTEMS FOR DISTRIBUTION NETWORKS UP TO 16 BAR

Author(s) : Carine Lacroix, Philippe Louvel, Danielle Mark, Dominique Gueugnaut

A test program was carried out on two Polyamide resins, Polyamide 11 (PA11) and Polyamide 12 (PA12), both certified for gas networks. Polyamide’s advantage lies in its implementation, similar to that of polyethylene, and its properties allowing it to operate at up to 18 bar for gas, all other conditions being equal....

2023 Lake Buena Vista : HOW TO CONTROL CRACKS IN PIPES TO GUARANTEE A SAFE OPERATION

Author(s) : Gerald Pinter, Lukas Travnicek, Johannes Wiener, Jan Poduska, Florian Arbeiter, Pavel Hutar

Crack initiation and subsequent crack growth are known to be the key factors which determine the final lifetime of a polymeric pipe. Subsequently, exact knowledge regarding the crack growth behavior is a key issue to guarantee safe operation. Furthermore, novel concepts are needed to satisfy increasing demands, for...

2023 Lake Buena Vista : LONG-TERM PERFORMANCE IN PE100 AND PE100RC RESINS: DOES THE COMONOMER LENGTH MATTER?

Author(s) : Carlos Domínguez, Predrag Micic, Rafael Juan, Nuria Robledo, Rafael A. García-Muñoz

Slow Crack Growth (SCG) resistance is the main property that must be controlled for assessing the long-term performance on polyethylene resins used for pipe application. The latest generation of bimodal and multimodal ethylene-α-olefin copolymers with exceptional balance of mechanical properties and processability...

2023 Lake Buena Vista : RE-DISTRIBUTION OF RESIDUAL STRESS IN PLASTIC PIPES AND ITS EFFECTS ON HYDROSTATIC PRESSURE TEST RESULTS

Author(s) : Suleyman Deveci, Aisha Khaleel, Birkan Eryigit

Short and long term hydrostatic pressure resistance of plastic pipes are measured according to ISO 1167, by applying an internal pressure that is calculated for the target hoop stress considering outer diameter and wall thickness of the pipe samples. Due to the nature of the extrusion process, wall thickness...

2023 Lake Buena Vista : THE QUALITY OF OLD AND NEW PE PIPES USING THE PENT AND CPENT TEST

Author(s) : Roland Valk

To gain an insight into the residual quality of first-generation polyethylene (PE) pipes used in the Dutch gas distribution grid, pipe segments from all over the Netherlands were excavated by the Dutch Distribution System Operators (DSOs) and tested by Kiwa Technology. The residual quality was determined by...

2023 Lake Buena Vista : WHAT NEEDS TO BE UNDERSTOOD TO USE RECYCLATES IN PLASTIC PIPES: THE INFLUENCE OF IMPURITIES ON LONG-TERM PROPERTIES

Author(s) : Mario Messiha, Jessica Hinczica, Márton Bredàcs, Alwin Huisjes, Florian Arbeiter, Gerald Pinter

BSTRACT Engineering structures, such as operating plastic pipes, are often submitted to unexpected influences that may shorten their lifetime. An increasing understanding about the processes that govern these sudden failures has been attained in the last decades. This has led to a remarkable improvement of pipe...

2021 Amsterdam : A NEW GENERATION OF HIGH PERFORMANCE BIAXIALLY ORIENTED POLYETHYLENE AND POLYPROPYLENE PRESSURE PIPES

Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger

Since the introduction of polyolefins for pressure pipes, continuous improvements have been made to meet ever-higher demands on their performance and to expand their application window beyond their original scope, mostly based on new resin formulations. Today, we also continue to push the limit to provide better...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE