Papers
Plastic Pipes Conference Association # 2016 Berlin
Mieke Vanhoof, Cynthia Teniers
Since many years EVOH (ethylene/vinyl alcohol copolymer) is applied in plastic heating systems [cross-linked polyethylene (PEX), polyethylene of raised temperature resistance (PE-RT), polypropylene (PP), polybutylene (PB)], where its excellent gas barrier properties ensure a minimization of corrosion of the metal parts in the heating system. Such multilayer pipe structure are also commonly used for domestic gas supply systems. There are however several other pipe applications where the incorporation of an EVOH barrier layer by coextrusion is beneficial: fuel transport systems, drinking water systems for contaminated soil and pre-insulated pipe systems. In these applications, in addition to gas barrier, the fuel vapour barrier and chemical resistance of EVOH are of particular interest.
Since many years EVOH is applied in plastic heating systems (PEX, PE-RT, PP, PB), where its excellent gas barrier properties ensure a minimization of corrosion of metal parts in the heating element. Such multilayer pipe systems with an EVOH barrier layer are also commonly used for domestic gas supply systems.
There are however several other pipe applications where the incorporation of an EVOH barrier layer by coextrusion is beneficial: fuel transport systems, drinking water systems for contaminated soil and pre-insulated pipe systems.
Areas around fuel stations have an increased risk for hydrocarbon contamination of the soil and the ground water. By adding an EVOH barrier layer to the fuel transport pipe systems, the level of environmental protection can be increased, avoiding expensive future remediation costs.
Especially in areas with a high population density, there is increasing pressure to reuse former industrial land that may be contaminated. As such “brownfield” sites are redeveloped, it is necessary to ensure the quality and safety of drinking water supplies that may be laid through them.
Drinking water pipes with an EVOH barrier offer a reliable, full plastic solution that can substantially decrease the migration of hydrocarbons, volatile organic compounds (VOCs) and organic solvents from contaminated sites.
Pre-insulated pipe systems, insulated with rigid polyurethane (PUR) foam, are used for district energy networks as well as other industrial applications such as oil & gas networks. Studies have shown that the service life of these pre-insulated pipe systems can be shortened by oxidative degradation of the PUR foam which can endanger the structural integrity of the pipe system. In addition, the insulation efficiency of these pre-insulated pipe systems reduces over time as outside air diffuses into the foam cells, leading to higher energy loss. Pre-insulated pipes with an EVOH barrier in their casing pipe are not prone to oxidative degradation, and retain their insulation efficiency throughout their lifetime, significantly reducing the operating costs of the overall network.
Related papers
Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger
Since the introduction of polyolefins for pressure pipes, continuous improvements have been made to meet ever-higher demands on their performance and to expand their application window beyond their original scope, mostly based on new resin formulations. Today, we also continue to push the limit to provide better...
Author(s) : Drew Mueller, Peter Dyke
HDPE Pipe holds a dominant position in several markets in North America: natural gas distribution, oil patch, mining, landfill and geothermal. So why are polyethylene’s municipal water and wastewater market shares so much lower than these other industries? How has the polyethylene industry been successful in growing...
Author(s) : Derek Muckle
A technical program has been undertaken to provide evidence on the suitability of polyethylene pipe and fitting systems for the distribution of hydrogen fuel gas. The underlying principle has been to evaluate material in the form of a pipe and to consider the performance of the pipe and of the welded jointing systems...
Author(s) : Lei Wang, Guozhi Xu, Qiaoping Qiu, Weihua Lu, Yanwang Han
PP-R (random copolymerized polypropylene) has been widely used in hot and cold water systems. However, the standard PP-R pipes have the disadvantages of a large high-temperature thermal expansion coefficient, an insufficient notched impact strength, and a low temperature and pressure resistance. In this paper, a new...
Author(s) : Ilija Radeljic, Ebbe Smith
HDPE pipe can be relatively easily scratched during the manipulation on the site, which is especially true for the marine pipelines. Installing the scratched marine pipe with the S bend method presents a risk and repair methods are usually performed. Currently, there is no standard defining the repair procedure, in...
Author(s) : Paul J. Freudenthaler, Joerg Fischer, Mathias Eder, Reinhold W. Lang
For controlled water disinfection, typically chlorine is used and preliminary studies demonstrate its aging and crack growth acceleration effects on polyolefin pipe materials [1, 2]. Although the use of recycled plastics is not prohibited in some ISO standards for polyolefin piping systems [3–5], only small amounts...
Author(s) : James F. Mason, Akshay Ponda, Hermann van Laak, Buc Slay
The effects of liquid hydrocarbons on long term strength of pipe grade thermoplastic resins is an important consideration when designing pressure pipe for use in the oil and gas industry. There is an extensive body of work going back several decades descri bing these effects for pipe grade polyethylenes, and all...
Author(s) : Ernst van der Stok
For PE 100-RC, two tests are still under development for pipes: the point load test (PLT) and the accelerated notch pipe test (aNPT). The PLT was developed by a project group consisting of manufacturers and end users. The PLT determines the resistance to point loads as they can occur in practice. An earlier study...
Author(s) : S. Nestelberger, J. Cheng
The Point Load Test (PLT) [ 1, 2] was designed to simulate the SCG (slow crack growth) failure initiated by a rock pressing into the exterior wall of a polymer pipe. Today’s PE materials sustain long PLT testing times, due to its high SCG resistance design. Consequently, an accelerated “PLT+” with the support...
Author(s) : Amster Howard
Flowable fill is used for many applications, but mainly for pipe trench embedment and backfill. There are three ways that using flowable fill can be kind to the environment. Because flowable fill is self-leveling and has a strength greater than the native soil, the trench cross section can be minimized. This means...
Author(s) : Gerald Pinter, Johannes Wiener, Florian Arbeiter, Abhishek Tiwari, Otmar Kolednik
For pipe applications, catastrophic failure due to crack growth has to be prevented by all means. Techniques to develop new and even tougher pipe materials are explored in this contribution. The aim is to create a multi-layer architecture, that exhibits high toughness as well as damage tolerance towards sharp notches....
Author(s) : Christian Schalich
Plastic pipes for infrastructure and building applications are precisely specified with regards to wall thickness and diameter. Pipe manufacturers use different measuring methods in order to ensure the required dimensional accuracy and maintain a constant high quality. This paper introduces a measuring system based on...
Author(s) : Suleyman Deveci, Nisha Preschilla, Sulistiyanto Nugroho, Birkan Eryigit
Carbon black (CB) has been used as a perfect and the cheapest solution to prevent photo degradation of polyethylene against UV light exposure. The effect of carbon black on the mechanical properties of polyethylene pipes was studied extensively, but only on well dispersed and distributed carbon black...
Author(s) : White G. Jee, Wes Long, Marcello Russo
In 2018, the North American HDPE pressure pipe market experienced unprecedented demand and growth especially in the region of the Permian basin in west Texas. 1 As aninnovative means of increasing HDPE pipe supply in this region, the first modular mobile extrusion plant was moved to Pecos, TX. Using custom designed...
Author(s) : Lukas Travnicek, Pavel Hutar, Jan Poduska, Andreas Frank, Florian Arbeiter, Jaroslav Kucera, Jiri Sadilek, Gerald Pinter, Lubos Nahlik
The application of recycled material in pressure piping systems has been considered lately – it was suggested, that the recycled polyethylene could be used as a part of a multilayer pipe together with virgin material. This type of pressure pipes is not availableon the market yet, so their properties can be only...
Author(s) : Horst Stimmelmayr, Peter Sejersen
The voluntary certification scheme for plastic multilayer piping systems for hot and cold drinking water inside buildings is a joint effort of two key European organizations. It was initiated in close cooperation with the Brussels based European trade association of plastic pipe and fittings manufacturers, TEPPFA....
Author(s) : Gisbert Rieß, Katrin Berger, Anna Kaltenegger-Uray, Florian Arbeiter
The effect of electron-beam and silane crosslink of polyethylene on the resulting permeation characteristics was investigated. Polyethylene sheets were processed and crosslinked by irradiation with high energy electrons and by grafting and subsequent hydrolysis of organosilanes during a reactive extrusion process. The...
Author(s) : Yoshikatsu NISHIDA, Yukihisa YAMADA, Masaya IWASAKI, Masaru TOMOBE, Yuichi KOUGA
By using polyethylene as the main material for this fire extinguishing device pipe, a resin-made fire extinguishing device is developed that is maintenance-free for eight years and can cope with the abnormal heat generation of lithium ion batteries. In order to prevent the internal extinguishant from permeating and...
Author(s) : Alex Stolarz, Klaus Grønnegaard Lauridsen
Low temperature District Heating – COOL DH – addresses the challenges of the upcoming decades in the energy sector for new housing developments. Energy efficiency is an important aspect of modern building construction. Improved building insulation and other technologies result in lower heat demand and enable new...
Author(s) : Ulrich Schulte, Dr. -Ing. Joachim Hessel
In order to protect the Austrian lakes effectively against the discharge of effluent, a 13 km long pressure pipeline made of high density polyethylene was laid on the bottom of Lake Ossiach back in 1971. The DN355 to DN200 pipes were produced from a first generation HDPE-compound. The classification would have been...
Members of the Association
