Papers
Plastic Pipes Conference Association # 2014 Chicago
GUEUGNAUT Dominique, BOUJLAL Adil, BOUAFFRE Romuald, LOPITAUX Aymeric
The emergence of a new generation of PE100, named PE100 RC, with a significant enhanced Slow Crack Growth (SCG) resistance enlights the need for new testing methods in order to be able to test such resins in reasonable test durations. Consequently in the last five years some new tests have been designed to assess for SCG behavior, as for example the Strain Hardening Test (SHT) and the Cyclic Crack Round Bar Test (CCRBT). Aside to the progress of round robin tests, these experimental procedures are currently discussed as draft standards in the ISO TC138-SC5-WG20 committee. In this framework and given its long experience with a modified version of the Full Notch Creep Test – referred to as NCBT – applied on PE63 and PE80 since the early nineties, GDF SUEZ Research & Technology Division has proposed to the SCG working group to evaluate the potentialities of the NCBT procedure to characterize the PE100 and the PE100 RC in a reasonable test duration less than 1,000h. Both the experimental conditions and the theoretical interpretation of the NCBT procedure differ significantly with regards to the classical FNCT as supported by the ISO 16770 standard. In order to evaluate the NCBT procedure, two PE100 and two PE100 RC have been chosen among the resins produced by the PE100+ Association members. From the results, first it is shown that the ratio of the initiation time and the failure time remains quite constant, independently of the PE tested. Secondly it is possible to detect a Slow Crack initiation time within a 500h test duration or less. Third, a ranking of the four PEs can be done in a common accessible stress range. In order to better understand the SCG differences of the four PEs, both HLMI and DSC-SIS experiments have been carried out on the basis of the procedure designed by GDF SUEZ R&T Division. Some keys elements are deduced form HLMI and SIS evaluation for the understanding of the significantly different NCBT behaviors of one PE100 and one PE100 RC of the set.
Related papers
Author(s) : Ajay Taraiya, Peter Degenhart, Mark Boerakker
In PPXX, a technology was presented for the first time that could bi-axially orient polyolefin pipes. With this technology, it is possible to prepare pipes that have a performance far beyond the standard ones. One approach to achieving this performance is via a continuous in-line process. To optimize the in-line...
Author(s) : Kevin Copher, Patrick Vibien
High Density Polyethylene (HDPE) conduit is a durable product designed to protect cables for multiple generations buried underground or encased in concrete. Conduit is subject to coiling stresses, installation stresses and in-service stresses, such as those generated from installed curvature, soil loading, or rock...
Author(s) : Chris Ampfer, P.E., Harvey Svetlik, P.E.
The current polyethylene (PE) pipe bending limits (longitudinal and circumferential deflection) are based on a circumferential (tangential) strain tolerance limit of approximately 1%. Research in the late 1970’s using constant tensile strain focused on what strain can be imposed on HDPE by bending and not have it...
Author(s) : Dr. Michael Pluimer, Sara Stone
The Notched Constant Ligament Stress test (NCLS test, ASTM F2136)[1] is a test method that measures the slow crack growth in High Density Polyethylene. The NCLS test requires a notch on all test specimens to act as a stress concentration at that point so crack propagation can be easily predicted and studied. In...
Author(s) : Norbert Jansen
A practical requirement of temperature resistance of minimum 50 years at 70°C was established for the extra high voltage (EHV) corridor projects in Germany. Experts have debated what tests are best suited to prove the suitability of a pipe resin for cable protection pipes which may be installed hastily and under...
Author(s) : Aisha Khaleel, Suleyman Deveci, Sulistiyanto Nugroho, Fatima AlHameli
The use of polyethylene pipes in transportation networks of pressurized water and gas have shown superb performance over the history. High density, high-molecular-weight, and bi-modal polyethylene materials, known as PE80, PE100 and PE100RC, have successfully served the market for many years in standard applications....
Author(s) : Jessica Hinczica, Mario Messiha, Florian Arbeiter, Gerald Pinter
In Europe, only 1.8 million tons of recycled material is processed in new products within the building and construction sector [1]. Recyclates and blends of recyclates with virgin materials are already used for different products in the plastic pipe industry, such as cable trays, or storm water management...
Author(s) : Jiyong Park, JaeHyuck Han, YoungGu Kim, Eunjin Park
This study investigates the influence of various parameters on polymer design to determine the slow crack growth. HDPE(High Density Polyethylene) materials with different molecular weight distribution and comonomer content for PE100-RC pipe were investigated with cracked round bar test. The cracked round bar test...
Author(s) : Michael Pluimer, Christian Herrild, Patrick Vibien
With enhanced interest in a circular economy and the potential use of recycled HDPE within HDPE conduit, a research project was undertaken to investigate the necessary technical requirements when using recycled HDPE. High Density Polyethylene (HDPE) conduit is a durable product designed to protect cables...
Author(s) : Rafael A. García-Muñoz, Rafael Juan, Mónica de la Cruz, Beatriz Paredes, Carlos Domínguez
Plastics are widely used in various industries, resulting in the generation of significant amounts of plastic waste, which causes environmental and economic problems. Although mechanical recycling is the most commonly employed technology, the resulting recyclates often suffer from degradation and contamination. This...
Author(s) : Gerald Pinter, Lukas Travnicek, Johannes Wiener, Jan Poduska, Florian Arbeiter, Pavel Hutar
Crack initiation and subsequent crack growth are known to be the key factors which determine the final lifetime of a polymeric pipe. Subsequently, exact knowledge regarding the crack growth behavior is a key issue to guarantee safe operation. Furthermore, novel concepts are needed to satisfy increasing demands, for...
Author(s) : Carlos Domínguez, Predrag Micic, Rafael Juan, Nuria Robledo, Rafael A. García-Muñoz
Slow Crack Growth (SCG) resistance is the main property that must be controlled for assessing the long-term performance on polyethylene resins used for pipe application. The latest generation of bimodal and multimodal ethylene-α-olefin copolymers with exceptional balance of mechanical properties and processability...
Author(s) : Peter Youssef, Sultan Alkendi, Hussein Basha
Bahr El-Baqar Water Treatment Plant, produces 2 billion m3 per year, introduces a sustainable solution for environmental pollution recovery and irrigation water source (via recycling the water of Bahr El- Baqar drain); whereas it protects the environment and generates water to support the cultivation of 4000 km2 in...
Author(s) : Norbert Jansen, Andrew Wedgner, Rainer Kloth
PE100+ Association(client) has sponsored a technical investigation to define the permeation rate of hydrogen through polyethylene pipes at an external expert laboratory. Four different types of PE pipe materials in the same pipe size and SDR17 have been evaluated at 3 different target temperatures 8°C, 14°C and 20°C,...
Author(s) : J. Lahoz
An investigation project was launched in 2020 to clarify the relationships between the processing conditions and the design lifetime of PVC-U 250 pipes. Ca/Zn stabilized pressure pipes were extruded with different processing temperatures and characterized by their DSC B-onset temperature and degree of gelation. Their...
Author(s) : Suleyman Deveci, Aisha Khaleel, Birkan Eryigit
Short and long term hydrostatic pressure resistance of plastic pipes are measured according to ISO 1167, by applying an internal pressure that is calculated for the target hoop stress considering outer diameter and wall thickness of the pipe samples. Due to the nature of the extrusion process, wall thickness...
Author(s) : Andrew Wedgner, Robin Bresser
PE100 pipes are the most widely used material for the installation, rehabilitation and replacement of pressure pipes for water and gas supply and for pressure sewers. Such pipes can be installed using a broad range of trenchless technologies and hence the selection of the most appropriate method and identification of...
Author(s) : Mario Messiha, Jessica Hinczica, Márton Bredàcs, Alwin Huisjes, Florian Arbeiter, Gerald Pinter
BSTRACT Engineering structures, such as operating plastic pipes, are often submitted to unexpected influences that may shorten their lifetime. An increasing understanding about the processes that govern these sudden failures has been attained in the last decades. This has led to a remarkable improvement of pipe...
Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger
Since the introduction of polyolefins for pressure pipes, continuous improvements have been made to meet ever-higher demands on their performance and to expand their application window beyond their original scope, mostly based on new resin formulations. Today, we also continue to push the limit to provide better...
Author(s) : Chris Ampfer, Gene Palermo, Ernest & Oren Lever
This paper looks at the origin of the 10% allowable scratch depth rule for polyethylene (PE) pressure pipe developed in 1971 and research that has been performed over the years since its inception to determine the validity of this rule. The 10% rule has been used by natural gas pipeline operators since the 1970’s to...