Papers
Plastic Pipes Conference Association # 2010 Vancouver
Lars Selling and Ingrid Andersson, Christophe Salles and Lars Höjer
Kungsors Plast AB, in co-operation with Borealis, has pioneered the underground plastic piping for petrol filling stations with the first polyethylene piping used by Shell Sweden in 1981.
The retail sector with petrol filling stations has used PE-based underground piping since the early 1980s. With increased awareness of environmental and health and safety risks involved the piping has developed from unlined polyethylene piping to advanced multi-layer products where new tooling and extrusion processes have emerged allowing for combinations of EVOH and electrically conductive materials that allow both for the prevention of hydrocarbon permeation as well as safe dissipation of static electricity to earth.
The combination of materials has made possible a PE-based pipe with extremely low permeation; the permeation results are so low that in 2010 German authorities accepted the pipe as having zero permeation and since the first installations of plastic piping for petrol fillings stations have been made. The choice of high performance bimodal PE80 and PE100 pipe compounds with very good mechanical properties is contributing to the durability and long-term performance of the whole system.
There is a clear trend towards increased safety to avoid environmental damage or risks related to health and safety. One such example is that oil companies and authorities are making secondary containment mandatory. Secondary containment for piping means solutions where an outer pipe provides added safety if the inner, fuel carrying pipe should leak. The interstitial space between the two pipes provides possibility for continuous monitoring and alarm should a leak occur. Piping systems have been developed to comply with the requirements that are also quickly being implemented in countries like China and India.
The solutions are also used in other applications like for the transport of LPG (Liquiefied Petroleum Gas) where operating pressures lie around 15 bars. Another example is where the pipe and the multi-layer technology for encasing a high voltage capacitor for ABB.
Related papers
Author(s) : Sverre Tragethon, Martin Andersson
Global mega trends push for investments in sewage treatment capacity & efficiency. A trend is to go for central regional treatment sites, typically remotely located from dense populated cities. This calls for high capacity pressure sewage transmission pipelines. Reliable operation is of course of paramount importance...
Author(s) : Francis Reny Costa, Anh Tuan Tran, Jeroen Oderkerk, Thomas Hjertberg, Christophe Salles, Ulf W. Gedde, Benjamin Rabaud, Flavia Zraick
The premature failure of polyethylene pipes in contact with high chlorine and chlorine dioxide, used as residual disinfectants in drinking water distribution, remains an area of concern for water companies particularly in regions where temperatures are regularly or seasonally high. Multiple factors can amplify the...
Author(s) : S H Beech, P Belloir, C Salles
Plastics piping systems are specified against a relevant standard, giving dimensions, essential performance requirements, the design basis for pressure rating, and testing to prove fitness for purpose, giving the end user the confidence to use these systems. The plastics pipes industry has successfully developed...
Author(s) : Martina Sandholzer, Michael Jerabek, Christophe Salles, Günter Dreiling
Due to the combination of climate change impact, resulting in many regions of the world having a heavier and unpredictable rainfall, together with increased urbanization, the possibility for lower natural infiltration of the water into the soil has created a real challenge for storm water management systems. Forecast...
Author(s) : Christophe Salles, Christoph Stamm, Hugo Hammar
Traditional piping materials e.g. metals are becoming outdated due to their high weight, difficult handling and questionable performance over time. These are only a few of the reasons why plastics have rapidly become the preferred pipe material over the last few decades. PP-RCT (PolyPropylene Random Crystalline...
Author(s) : Lars Jacobsson, Hans Andersson and Linda Karlsson
Problems sometimes occur in tightness testing of plastic pipelines using pressurized water and accounting for the diametrical expansion, particularly so for larger sizes and higher pressure rating. Pipelines that are in fact tight enough for acceptance are rejected when first tested. A study consisting of two parts...
Author(s) : Stephen Beech, Christophe Salles, Ulrich Schulte
Polyethlyene, Pipes, Buttfusion, Joining, Testing Several well established procedures are used for butt fusion welding of PE pipes globally. The most widely used are the European Single Pressure, UK Dual Pressure, and the USA High Pressure procedures. In the future it may be possible to rationalise these procedures....
Author(s) : Francis R. Costa, Christophe Salles, Anh Tuan Tran, Jeroen Oderkerk and Thomas Hjertberg
Over the years polyethylene has gained preference as the material of choice for water distribution pipes due to its long successful track record offering comparatively lower frequency of leakage, corrosion resistance, flexibility, light weight, easy installation, etc. However, in recent years, there have been growing...
Author(s) : Lars Jacobsson, Hans Andersson, Daniel Vennetti and Sven-Erik Sällberg
Leakages are reported in flange joints of large pipelines for water supply although mounted according to recommended practise. FEM analyses and full scale experiments have been performed in order to better understand the functioning of the joints. The objectives were to find out about the sensitivity to mounting and...
Author(s) : Jane Toogood, Dorothea Wiplinger, Christophe Salles, David Walton
Securing access to safe water and sanitation is recognised as one of the world’s most pressing societal and environmental challenges. Launched in 2007 by Borealis and Borouge,‘Water for the World’ is a programme platform to advance solutions, expertise and know-how to address this challenge. Activities are grouped in...
Author(s) : C.Salles
Geothermal energy is broadly recognised as an environmentally friendly, cost-effective and virtually inexhaustive heat source, as well as an increasingly credible alternative to traditional heating solutions. Only a small portion of the potential energy is actually used. The fastest growing segment, with very...
Author(s) : Hojer, Janson, Oderkerk, Venator
For nearly three decades two technology processes have been available for production of PEX piping by moisture induced silane crosslinking (PEX-b). The first technology, the Sioplas™ process, was invented and patented by Dow Corning. This process requires extruding pipe from a reactive compound composed of silane...
Author(s) : Andersson
The lifetime of plastic pipes has been studied at Bodycote Polymer AB for more than 30 years. This paper will compare two test methodologies for evaluating multi-layer pipes. An attempt will be made to investigate antioxidant consumption as a function of exposure time for three different PE based multi-layer pipes...
Author(s) : Andersson
The lifetime of plastic pipes has been studied at Bodycote Polymer AB (formerly Studsvik Polymer AB) for more than 27 years. This paper presents some of the factors found to control the lifetime of plastic pipes. How to extrapolate the lifetime of plastic pipes will be presented and discussed. A question will also be...
Author(s) : Ifwarson, Andersson
This paper presents experimental data for PEX, PEM, PP and PVC pipes exposed to different chemicals. More than 150 plastic pipes of PEX, PEM, PP and PVC have been pressure tested with different chemicals. The chemicals used are; 97% Sulfuric acid, 100% Acetic acid, 30% Sodium hydroxide and a solution of 50%...
Author(s) : Baeckman, Salles, Sandberg