Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


Polypropylene multi-layer-pipes - 100 year lifetime assessment using linear elastic fracture mechanics

 

Papers

Plastic Pipes Conference Association # 2016 Berlin

Univ.-Prof. DI Dr. mont. Gerald PINTER, DI Florian ARBEITER

Applying scientifically well established and investigated linear fracture mechanic methods (LEFM) the kinetics of the slow crack growth (SCG) on polypropylene layers and coextruded interfaces on multi-layer-pipes could be investigated. Taking effects of ageing and stress relaxation during the service lifetime into consideration, it was possible to predict the lifetime of such a pipe of at least 100 years. 

Co-extruded multi-layer pipes out of polypropylene have been widely used in nonpressure sewerage applications for several years. Due to good material properties and generally low mechanical loads not many critical failures are noticed up to now. For the lifetime assessment over 50 years internal pressure tests are performed at the moment to determine, whether SCG is threatening the integrity of the whole structured wall pipe.

This paper presents results achieved on a co-extruded multi-layer polypropylene pipe with a middle-layer consisting of mineral reinforced polypropylene block copolymer, taking into consideration, that the pipe is subjected to ageing effects and due to relaxation the stress level is reduced during the lifetime. 

In particular LEFM were applied, characterizing the SCG on the polymer materials and the coextruded interfaces. The crack initiation and crack growth as well as the SCG kinetics was investigated by using static methods (Single-Edge-Notched Bend, SENB) and cyclic fatigue tests with different loading ratios (Cracked Round-Bar, CRB).

By using these results it was possible to show, that the phenomenon of SCG can occur in both, reinforced and un-reinforced polypropylene block copolymer. Evaluating the kinetics of the SCG, it was possible to predict the lifetime of such a pipe of at least 100 years. 

Related keywords : Polypropylene, Pipes, Lifetime, Linear Fracture Mechanics.
Please note that the whole article content is available on PPCA website only :

Related papers

2023 Lake Buena Vista : 2.7 METERS AND GROWING

Author(s) : Dr. Henning Stieglitz

Urbanization and the increasing effects of climate change have meant the supply of fresh water and the disposal of wastewater, have become increasingly important in recent years. It is foreseeable that this demand will continue and intensify. In this context, plastic pipe plays a major role due to its unique...

2023 Lake Buena Vista : A NEW GENERATION OF HIGH PERFORMANCE BIAXIALLY ORIENTED POLYETHYLENE AND POLYPROPYLENE PRESSURE PIPES – AN UPDATE

Author(s) : Ajay Taraiya, Peter Degenhart, Mark Boerakker

In PPXX, a technology was presented for the first time that could bi-axially orient polyolefin pipes. With this technology, it is possible to prepare pipes that have a performance far beyond the standard ones. One approach to achieving this performance is via a continuous in-line process. To optimize the in-line...

2023 Lake Buena Vista : AN INVESTIGATION OF THE EFFECT OF BACKFILL TYPE ON THE PERFORMANCE OF LARGE DIAMETER POLYOLEFIN PIPE UNDER HIGHWAY LOADINGS AT MINIMUM COVER

Author(s) : Joe Babcanec, P.E., Issam Khoury, Ph.D, P.E., Shad Sargand,

The use of corrugated HDPE and PP pipe for gravity flow storm sewers is a growing trend throughout the United States. Many of these drainage pipes are buried in shallow cover conditions under roads with heavy traffic. It is well established that thermoplastic pipe installations under shallow cover respond differently...

2023 Lake Buena Vista : DESIGN METHODS AND ACTUAL PERFORMANCE OF LARGE DIAMETER STRUCTURED WALL PIPES

Author(s) : Anders Andtbacka, Peter Sejersen

In March 1999, a project report on the performance of buried Thermoplastics pipes was published by TEPPFA /1/. In the report, deflection and strain data on buried pipes were analyzed and compared with calculation results from several well-known static calculation models in use in Europe. Pipes were installed to...

2023 Lake Buena Vista : EFFECT OF POLYPROPYLENE (PP) POST-CONSUMER RECYCLATE ON THE SLOW CRACK GROWTH RESISTANCE OF A VIRGIN PP PIPE MATERIAL

Author(s) : Jessica Hinczica, Mario Messiha, Florian Arbeiter, Gerald Pinter

In Europe, only 1.8 million tons of recycled material is processed in new products within the building and construction sector [1]. Recyclates and blends of recyclates with virgin materials are already used for different products in the plastic pipe industry, such as cable trays, or storm water management...

2023 Lake Buena Vista : FATIGUE CRACK GROWTH RESISTANCE OF POLYPROPYLENE PIPE COMPOUNDS CONTAINING POSTCONSUMER PACKAGING RECYCLATES

Author(s) : Paul J. Freudenthaler, Joerg Fischer, Yi Liu

The European Commission set demandingly high recycling targets which will, when followed, eventually create an increased supply of polypropylene (PP) post-consumer recyclates (PCRs). No regulations currently mandate the use of recycled PP (rPP), so the industry is challenged to explore possibilities to utilize these...

2023 Lake Buena Vista : FRACTURE MECHANICS AS A TOOL FOR THE ASSESSMENT OF THE DEGREE OF GELATION OF U-PVC PIPES

Author(s) : Antonio Rodolfo Jr., Vanderley M. John

Unplasticized (U-PVC) ABNT NBR 5647-2 regular industrial pipe samples, with nominal diameter DN 100, outside diameter 110 mm, nominal wall thickness 7.8 mm, Ca/Zn stabilized, were studied using an essential work of fracture (EWF) approach. These pipe samples were also tested for the degree of gelation via...

2023 Lake Buena Vista : HOW AN INDUSTRY LEAD PVC PLASTIC PIPES RECYCLING SCHEME CAN CHANGE PERCEPTIONS, EDUCATE, AND PROVIDE VALUABLE INSIGHTS FOR A MORE SUSTAINABLE SOLUTION

Author(s) : Cindy Bray

For over two decades, the plastics pipe industry in Australia has aimed to recycle the maximum amount of usable plastic pipe and other suitable materials into new plastic pipes through programs such as take-back schemes and providing collection facilities on manufacturing sites. In Australia long-term sustainability...

2023 Lake Buena Vista : HOW PVC PIPES CAN CONTRIBUTE TO FOOD SAFETY IN THE WORLD’S MEGA-CITIES

Author(s) : Tobias Johnsen, Ole Grøndahl Hansen

With a growing global population that will primarily settle in urban areas, more and more agricultural land will be converted into dwellings, roads etc. As the demand for food in 2050 will be 60% greater than today, a conflict between Sustainable Development Goals 2 (Zero Hunger) and 11 (Sustainable Cities and...

2023 Lake Buena Vista : HOW TO CONTROL CRACKS IN PIPES TO GUARANTEE A SAFE OPERATION

Author(s) : Gerald Pinter, Lukas Travnicek, Johannes Wiener, Jan Poduska, Florian Arbeiter, Pavel Hutar

Crack initiation and subsequent crack growth are known to be the key factors which determine the final lifetime of a polymeric pipe. Subsequently, exact knowledge regarding the crack growth behavior is a key issue to guarantee safe operation. Furthermore, novel concepts are needed to satisfy increasing demands, for...

2023 Lake Buena Vista : HOW TO STRENGTHEN THE DEVELOPMENT OF CHINA’S PLASTIC PIPE INDUSTRY IN THE NEW MARKET ENVIRONMENT

Author(s) : Zhanjie Wang, Jing Guo, Lin Wang

In the past two years, the Chinese plastic pipe industry has faced a complex and changeable development situation. The domestic economy has faced the pressure of demand shrinkage, supply impact, and expected weakness, and the market has changed greatly. The impact of the Covid-19 and the influence of many unfavorable...

2023 Lake Buena Vista : IMPROVING MECHANICAL SORTING OF POST-CONSUMER PLASTIC WASTE TO ACHIEVE CIRCULAR USE OF PLASTIC PIPES

Author(s) : Márton Bredács, Jutta Geier, Mario Messiha, Gernot Oreski, Gerald Koinig, Raphael Horvath, Szilveszter Gergely, Gerald Pinter

In 2020, the global plastics production was 367 million tons. In Europe 20 % was used in the building and construction sector to manufacture in significant proportion polyethylene (PE) and polypropylene (PP) pipes [1]. To increase the current 30 % recycling rate, it is crucial to improve the quality of recyclates and...

2023 Lake Buena Vista : LIFECYCLE COST BENEFITS OF PVC-U PIPES IN EUROPE

Author(s) : A. Marangoni

The competitiveness of plastic pipes vs. non plastic pipes for water and sewer networks relies on both a superior performance to cost ratio and environmental benefits that can be offered to the utility industry, across the whole lifecycle of these networks. In order to help the European pipe network owners in...

2023 Lake Buena Vista : MEETING THE EUROPEAN NORDIC QUALITY REQUIREMENTS FOR PVC PIPES WITH RECYCLED MATERIAL

Author(s) : Tobias Johnsen

To ensure the highest possible quality of plastic pipes for the Nordic market, the Nordic Poly Mark currently only allows virgin material or own reprocessed material. In order to accelerate the circular plastic pipe economy in the Nordics, a partnership between a PVC pipe waste collection system, a PVC pipe producer...

2023 Lake Buena Vista : NEW CYCLIC METHOD FOR PVC FORCE MAINS

Author(s) : Jay Parvez, Richard Nichols

All thermoplastic and thermoset pipes must consider the impacts of cyclic loading on overall performance. Since its first use, PVC pipes have been tested for its resilience to such loading. As testing evolved over time, the method to determine cyclic capacity for gasketed PVC pipes has improved. Previously, the...

2023 Lake Buena Vista : PE100 MATERIAL SUPPORTS WORLD’S LARGEST WASTEWATER TREATMENT PLANT – BAHR EL BAQAR, EGYPT

Author(s) : Peter Youssef, Sultan Alkendi, Hussein Basha

Bahr El-Baqar Water Treatment Plant, produces 2 billion m3 per year, introduces a sustainable solution for environmental pollution recovery and irrigation water source (via recycling the water of Bahr El- Baqar drain); whereas it protects the environment and generates water to support the cultivation of 4000 km2 in...

2023 Lake Buena Vista : PERFORMANCE EVALUATION OF SUSTAINABLE POLYPROPYLENE BLENDS FOR CORRUGATED DRAINAGE PIPE APPLICATIONS

Author(s) : Michael Pluimer, PhD, Joseph Babcanec, PE

While corrugated HDPE pipes are still the dominant plastic pipe product in the United States for culvert and storm sewer applications, Corrugated polypropylene pipes have continued to gain market share over the past decade. There are currently several different ASTM and AASHTO standards for these products, including...

2023 Lake Buena Vista : PLASTIC PIPES FOR SAFE AND RELIABLE TRANSPORTATION OF CHEMICALS

Author(s) : Karin Jacobson, Daniel Ejdeholm

Plastic pipes often have much better corrosion resistance than metallic pipes and have, in addition, the benefits of low weight and flexibility. Thanks to this, they are often used to convey chemicals. There is, however, still a large potential for a much more extensive use of plastic pipes for this application. The...

2023 Lake Buena Vista : POLYPROPYLENE (PP) – A CARBON FOOTPRINT ASSESSMENT

Author(s) : Chris Ziu, Deanne Hughes, Steve Sandstrum

Plastic pipe is an environmentally responsible choice for a broad array of piping applications. The exceptional chemical/corrosion resistance, superior joining techniques and overall durability of these piping products have resulted in industry-leading life-cycle analyses (LCA’s) in the applications for which they...

2023 Lake Buena Vista : PVC-U PIPES: OPTIMAL EXTRUSION CONDITIONS FOR A 100+ YEAR DESIGN LIFETIME

Author(s) : J. Lahoz

An investigation project was launched in 2020 to clarify the relationships between the processing conditions and the design lifetime of PVC-U 250 pipes. Ca/Zn stabilized pressure pipes were extruded with different processing temperatures and characterized by their DSC B-onset temperature and degree of gelation. Their...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE